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easty
easty
TAS
2213 posts
TAS, 2213 posts
21 Oct 2007 11:29am
This was sent to me by a workmate, and apologies to any plumbers out there. Any more tips out there?


No I haven’t gone mad and started communing with the spirit world…A Sacrificial Anode is found in your hot water system. It’s there to corrode before your hot water tank does. If you have a hot water system with a storage tank (including gas and solar ones) it has a sacrificial anode in it.
“So what” I hear you cry! Well, the anode works by corroding before anything else does so it is a consumable item, and wears out. When it does, corrosion starts on the tank which eventually starts leaking, and then you need a new hot water cylinder! All because a $40-50 part wasn’t checked every 5 years or so.

Now you are asking, “Why is there no sticker on the cylinder saying to check the anode??” Well if I was in the business of selling hot water cylinders then why would I tell my customers how to make them last forever, when I could sell a new one every 10 years or so!


So what do you do about it…if your hot water cylinder is over 5 years old, you need to check it, or have it checked by a plumber.

Checking it yourself is not rocket science!

Tools needed:

A socket set with a 26mm and 27mm socket and maybe a piece of pipe to put over the socket handle to give you extra leverage.
A flat bladed screw driver
A roll of Teflon thread tape

First: Find your hot water cylinder

Second: Turn off the tap on the inlet (near the bottom) or turn off the mains tap

Third: Relieve the pressure in the cylinder by operating the relief valve near the top of the tank (incidentally you’ll see a notice next to it saying operate this lever every 6 months- it’s a good idea anyway, as if the valve starts leaking it can cost you a lot in lost hot water or a burst cylinder if it doesn’t operate)

Fourth: Prise the plastic cap off the middle of the top of the tank. Underneath you will see a plug, probably half covered in insulating foam. Clear this foam away so you can get the socket onto the plug.

Fifth: Release the relief valve again just in case, you shouldn’t hear any water flowing, then use the socket to unscrew the plug. It will take a lot of force, and unscrews normally (anticlockwise), make sure the socket is a tight fit on the plug and use the pipe for extra leverage if needed.

Sixth: Pull the plug upwards out of the cylinder, there should be a large metal rod attached to it. When it was new the rod would have been the same diameter as the plug and nearly extend to the bottom of the cylinder. Try and estimate how much metal is left vs how old it is, then you will know when you need to replace it. If it is more than 80% gone you may as well replace it. Plumbers have a talent for putting the tank where you struggle to get at the anode, you may only be able pull it some way out of the tank (they also have a vested interest in you replacing your hot water cylinder, they make much more money out of that!). It corrodes from the bottom up and top down so if the top seems pretty slim chances are the bottom is too, though it may be thicker in the middle.

Seventh: So you need a new one. Write down the make, model and size of the cylinder and go to your plumbing supply and get one, they cost anywhere from $30 upwards. If you need to drain the cylinder so you can tilt it to get the new anode in, good luck, you’ll need a garden hose and some fittings and some creativity. (Actually you can get bendy ones for this situation - Easty)

Eighth: The final step. Use the thread tape to seal the plug and screw the anode back in. There is a catch though. There needs to be metal to metal contact between the plug and the body of the cylinder, so don’t wrap the whole plug in tape, leave a gap so the two threads can contact.

(Solar Hot Water systems have the same thing, only everything is on its side, with the plug in the middle of one end of the tank and you will need to half drain it to check the anode)

Feel free to pass this on to anyone who doesn’t like wasting money
mineral1
mineral1
WA
4564 posts
WA, 4564 posts
21 Oct 2007 8:56am
Well done Easty and you are on the money with how to change this item out. Just make sure you turn Power and Gas off first

West Oz, the water impurities has a tendency to build up around inside of the outlet point on the heater usually in the area of the thermo trigger probe (temp regulator water) and slow down, and even stop water flow from hot side.(Looks like hard calcium deposit you see that builds up on element in your electric kettle)
Good swim in CLR clear fixes them, and item also requires removal to fix. Tool requirement are two adjustable spanners, or if your lucky like me, a set of pipe spanners including tape Easty recommended.
Same process Easty recommends, drain system before removal if its at bottom of tank outlet.
Make sure the power or gas is off before you do anything.
If you are not sure check with you plumber mate first(Snides8)
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
21 Oct 2007 9:40am
On the subject of anodes, guess which corrodes when you get lead (like a sinker) and aluminium (like a tinnie) touching, with an electrolyte (like seawater) between the two?
Dawn Patrol
Dawn Patrol
WA
1991 posts
WA, 1991 posts
21 Oct 2007 9:50am
That pretty neat how a little sinker will corrode a boat. It must take a really long time though. Looks like my chem revision is now up to date.
easty
easty
TAS
2213 posts
TAS, 2213 posts
21 Oct 2007 1:09pm
Just changed mine, piece of pie. Took 10 minutes. Bendy anode cost $95.00; plumber's quote to do it was $380. (dodgy chain mob). Only problem I had was the original anode wasn't of the bendy type, but had corroded sufficiently to be able to bend it as it came out. (only small gap between top of tank and floorboards). Now to fix the laundry door for double brownie points sunday
NotWal
NotWal
QLD
7436 posts
QLD, 7436 posts
21 Oct 2007 12:13pm
Christ Easty, more work to do around the home. Just what I need. And I can't ignore it because when the thing fails I'm going to know its my own feckless fault. ... thanks
frant
frant
VIC
1230 posts
VIC, 1230 posts
21 Oct 2007 3:15pm
Easty "checking yourself is not rocket science" Just a word of caution from a corrosion engineer that runs an anode manufacturing plant but not for domestic hotwater service anodes. There is a little more to the correct procedure than described. There are actually three types of anodes produced for hot water service tank applications. Magnesium high potential or M1, Magnesium Standard Potential or M3 and Aluminium A6. The correct anode material choice is based on the Resistivity of the electrolyte (water). Most applications will be fine with either M1 or M3 anode material and you down in Tasmania with the nice pure (high resistivity) domestic water supply will have no problems. Some areas Adelaide and parts of WA where the water resistivity is low (tastes like crap too) the use of the incorrect anode can lead to hydrogen evolution and a build up of hydrogen gas in the tank. This has been known to go bang with disasterous consequences. Best to check with the hotwater tank manufacturer which anode is recommended in your area.
Dawn Patrol
Dawn Patrol
WA
1991 posts
WA, 1991 posts
21 Oct 2007 1:39pm
hold the phone. crap tasting water in WA?
I happen to love the stuff. Must be used to it, i thought it was bad in melbourne.
Have hot water tanks really exploded!? That would be ....interesting. hmmm, my child like brain is coming up with all sorts of ideas.[}:)]
Sailhack
Sailhack
VIC
5000 posts
VIC, 5000 posts
22 Oct 2007 12:43am
Hard water here also, there's a couple of plumbers in Mt gambier (SA), that make a living by booking in 'anode replacements' for hot water systems every 3 years, for a fee. They're fully booked, and have their appointments 'pre-booked' annually, (kinda like the firies with extinguishers every 6 months). Easy money, I say.

Good luck to them!!!
fullmoon
fullmoon
WA
314 posts
WA, 314 posts
22 Oct 2007 2:41pm
Remember that hot water heaters requiring an anode are most likley a mild steel tank coated internally with enamel,heated till the enamel melts,then filled with water.
If the enamel coating has a pin hole or crack effectively you have a mild steel tank with a life expectancy of around 12 months.Check the anode when new, then after 12 months to see how much it has corroded.
If it's a lot,worry,you've probably bought a pup and keep changing the anode regularly. At $100 a throw the anode replacement can get expensive.
If you ever get the chance a top quality instantaneous gas is the way to go.No anode($100 saved)No pilot light($70pa saved).Buys a lot of gas.
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