Ozi manufacturing facing uphill battle

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wdric
wdric
NSW
1625 posts
NSW, 1625 posts
30 Mar 2009 10:28pm
This has nothing to do with kitesurfing, but of a huge interest to me personally. And with a topic in the kitesurfing section on knockoff china kites ATM I thought why not.

After the recent Pacific brands decision to move offshore it is interesting the issues all Australians face, And we can't just blame the bosses of these companies because the customer are voting with their wallets

Were I work we build a longrange fuel tanks for 4wd's and are sold by ARB a well know brand around the world.
Fuel tanks would be considered a niche market, but still an important & strategic product line in the industry.
WE generally are considered to have a well built product and have a good reputation in the market place.

We employ about 30 people in Newcastle and have been going for about 30yrs.
Most of our products are sold wholesale to the one customer who in turn sell around Australia & the world.

We are facing competition from other ozi companies copying ozi made products importing and selling at cheaper prices.
I know the wages in Thailand are around $60 per week for a good welder

The people that buy our products are both retail and fleet

It would appear the fleet market is easily swayed by cheaper prices and jump ship to save a buck.
A large % of the retail market also buy on price.

That only leaves a small market share left if you try and stick it out selling to the "Buy Australian" faithful.

We also face an uphill battle keeping our only major customer as they also need to compete, they often loose sales of not only our product, but all the other gear that might go with the very large orders.
These are often large fleet deals that include hundreds of vehicles at a time.
In order for our largest customer to compete, they also face the question of should they make their own tanks and import themselves so they don't loose sales of all their own products.

Do we stay Australian made and possible die a slow death at the hands of the buying public? (but it feels good to be keep jobs in Australia for as long as we can)
Do we join the masses and start up manufacturing overseas?
Is it inevitable that all labour intensive products will be made in cheaper countries?

These are the questions that will face Most Australian manufacturing business were there is a large labour content in their product and someone else can see a buck to be made.

Interested in any comments??
kyteryder
kyteryder
NSW
692 posts
NSW, 692 posts
30 Mar 2009 11:11pm
Wdric,

It is all down to the consumer in the end. How much are you prepared to pay?

I am in the retail industry and purchase major plant and equipment, from Australian Manufacturers and Australian importers, I see on a day to day basis on how much imported South East Asian Companies can manufacture products for, and agree that Australian Manufacturers find it hard to compete on price. The quality in China 5 years + ago was of a very low quality, and couldn't compete on Australian Made. This quality is now comparable, and the Chinese can certainly manufacture to the same standards, as long as the importer has strict control of the quality standards, and review of product prior to shipment.

One particular supplier i use, can manufacture most of their product range from their Sydney based factory, or supply the same product from their China affiliate. As the Consumer I have purposely placed orders on both factories. The Australian Factory is more expensive then their Chinese Cousin. But this decision is purely on trying to remain loyal to Australian Manufacturing, with also obtaining some price benefit at the same time. - As I said before How much are you prepared to pay?

Australian manufacturing is dying, in most industries, look at steel fabricators / textiles industries / car manufacturing. The Australian Government have a lot to answer for by allowing lower priced goods entering the country without penalising with taxes or tarrifs, to ensure the Australian Manufacturer isn't phased out.


MikeyS
MikeyS
VIC
1509 posts
VIC, 1509 posts
30 Mar 2009 11:55pm
So what are you doing to protect whatever intellectual property you put into your products, or are you giving your Chinese manufacturing Ozi competitors a free ride on your design? Have you considered registering the designs of new tanks you develop? Are there any innovative or inventive features in your products, and if so, did you ever contemplate getting patent protection for those inniovations, or at least seeking professional advice as to whether or how those features might be protected?

There can be little doubt that Asian manufacturers can nearly always produce a comparable product for less, but how often have those manufacturers been able to design and develop those products by themselves? They ain't dumb over there, but I would say that they are way behind when it comes to designing a new product from scratch. So unless you are prepared to protect your IP, and that will usually cost, just like any other form of insurance, then I'm with your competitor, who saves on R&D, and on manufacturing cost, for a virtually identical product. If there's no IP to protect, then I think your competitor is working smarter than you, because they get the free ride in design and possibly a bigger margin.

Food for though?
wdric
wdric
NSW
1625 posts
NSW, 1625 posts
31 Mar 2009 7:36am
Thanks for your comments guy's

I have also been to Thailand last year and when driving through huge industrial estates I thought to myself "Australian manufacturing is stuffed" when you see all the brand names over there. This certainly opened our eyes.

As for IP
We have thought about it over the years but we are often talking about small volumes. My understanding is a patent is to expensive to take out on small run product like ours. Although the top few selling part numbers would be an exception.
As for a registered design, this is a possablity we are looking into.
It does appear this might not cost much, but defending your design could cost 10 or even 100 of thousands and I don't think you can claim legal cost if you win, Only loss of income or profit from the importer.

A fuel tank is not rocket science and there are a few other ozi companies all doing there own thing and competing fairly in our market.

The other thing is a design only need be changed a little to get around these laws


Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
31 Mar 2009 10:47am
With the protection of designs, asian countries dont worry about it anyway, they will copy ANYTHING, the patent / Reg design only comes into effect when the items are imported into Australia and sold. This is the time that the challenge would be made.

I agree manufacturing in Australia is limited, my comment to people facing difficult times is become VERY familar with the transport, logistics, container unloading, and wharehousing these industries are taking over from the manufacturing of items.
Paradox
Paradox
QLD
1326 posts
QLD, 1326 posts
31 Mar 2009 10:49am
Quite simply we cannot compete with Asia when it comes to manual or factory labour. Our standard of living is too high and we demand too much in wages compared to our Asian neighbors. We will never win the battle.

The only thing we can do is shift our skills base to areas the developing world does not have as much of an advantage in. Education, research, services, medical, science and technology, engineering, advanced agriculture.

The problem is that China is jumping ahead in these areas as well....

Educate your kids people, then educate them some more. Australia is in for a hard road in the shadow of where Asia is going. Diggiing up resources will only take us so far.
king of the point
king of the point
WA
1836 posts
WA, 1836 posts
31 Mar 2009 9:06am
2 products, same quality, same costs, one is $50 the other $75 dollars.

9 times out of 10 you go the 50 dollar product ? Why ?

Question. Is the back up service ,attitude ,assistencce to replace and do warrenty work worth paying the extra $25 for exactly the same product to be Australian made and more expensive.

Or do you replace your back foot strap ? at least if the product you purchased for 50 dollars does **** it self your feet remain comfortable.

If you by the 75 dollar product and it ****s it self in the same time frame

Your feet are left in the cold

Quality not Quantity or is it Quantity not Quality ?

Cheep scab labour is here to stay. BUT (In a different form)
It is now just easyer and cheeper to get it all set up from over seas.

Now all you got to do is convince me the quality and warrenty is as good.

MID NIGHT OIL (The rich get richer and the poor get the picture.)

Are 2 barrel rides for the session better than 50 huge round house cut backs ?

When we have finished selling everything off and committed our self relience to overseas labour


THE SLAVE WILL BECOME THE MASTER



the fish
the fish
WA
24 posts
WA, 24 posts
31 Mar 2009 9:36am
king of the point said...

2 products, same quality, same costs, one is $50 the other $75 dollars.

9 times out of 10 you go the 50 dollar product ? Why ?



Question. Is the back up service ,attitude ,assistencce to replace and do warrenty work worth paying the extra $25 for exactly the same product to be Australian made and more expensive.







probably a case in point is companies like Supercheap. I have never had a problem, quible or anything with an exchange or return. While the quality of many items is generally somewhat lower, the cost is considerably down.

Fact is;

a/ we are a global economy. Unless you want to move to North Korea its unavoidable. But even they are unavoidably tied to China.

b/ people talk the talk but hardly any one walks the walk.

c/ theres been talk about Pacific Brands and why should their execs get paid bonuses etc.
Even the (stupid) newspapers dont get it. The management did nothing wrong. They didnt fail at anything in their business. Yes they dispatched many oz workers but they arent an employment agency. They make underpants etc. They will still do that at a sustainable profit.

Sorry but those are the hard facts

king of the point
king of the point
WA
1836 posts
WA, 1836 posts
31 Mar 2009 9:54am
THE SLAVE BECOMES THE MASTER
Diver
Diver
WA
554 posts
WA, 554 posts
31 Mar 2009 10:02am
Whilst the economic rationalists prevail in Government and shareholder returns remain as the number one priority we can only expect more to come.

I scratch my head when I can buy frozen stir fried veggies from Europe or Asia from Woolies or Coles, whilst the green grocer in the same complex has fresh but at nearly double the price. There are far more inputs into the imported variety (labour, transport, power, taxes...) yet the local version is more expensive? This simply implies that the overseas companies are up to their eyeballs in subsidies. Try to export food to Asia, the EU or the US and the real picture emerges that Australia is going it alone and others are not, in food production and manufacturing.

Pacific brands is just one of many who have choosen to go overseas, as they are faced with the prospect of a very fickle consumer market that looks only at the prices and not the human element behind them. No end of promotion by Sarah Murdoch (Bonds campaign) and government support is going stop the eventual slide.

The importance of China to Australia at the moment is substantial, in large part due to the ongoing weakness in the Japanese economy. 10 to 20 years ago the same arguments were being used in defence of Australian manufacturing with the flood of Japanese imports to Australia (remember the term Jap Cr?p).

Given the choice I will look for locally made and buy it. But, what is Australian made if the basic components are imported and then assembled here?
Mobydisc
Mobydisc
NSW
9029 posts
NSW, 9029 posts
31 Mar 2009 1:16pm
Any industry that does something that can be done overseas is vulnerable to being shipped overseas, whether its accounting, pharmacy, information technology, manufacturing or any other industry.

There are more engineering graduates coming out of China than the USA. The days of cheap Chinese knockoffs is passing and the time of development from China is approaching.

Its been said many times but for Australia to prosper we need to work on our natural advantages. We have plenty of iron ore, coal and other minerals. Instead of shipping raw materials overseas we should be refining and processing them here. Our environment should give us natural advantages in certain industries such as solar hot water systems. However what advantages we had seem to have disappeared.

The government won't raise tariffs. For better or worse there are international agreements which prohibit Australia from doing so.
cranky
cranky
440 posts
440 posts
1 Apr 2009 11:24am
By buying local (where possible) the job you save may eventually be your own.
busterwa
busterwa
3782 posts
3782 posts
1 Apr 2009 11:55am


Arnold
Arnold
46 posts
46 posts
1 Apr 2009 12:14pm
Economic patriotism, socialism and even bigger government? Probably.
IMHO Ron Paul is THE MAN, big cuts to government spending and taxes is the wtg.
Although, if world war ended the Great Depression we should give that a crack, lets kill 55 million people and move forward from there
busterwa
busterwa
3782 posts
3782 posts
1 Apr 2009 12:31pm
i dont understand..
aus made bonds boxers sell for ex. 12 dollars and the company employes an employee at 18 bucks an hour...

overseas made bond boxers costs 12 dollars to consumer still (us) but cost 60 cents an hour to make...

is this really saving us "consumers" money or just filling the greed of businessmans wallets.

i disagree the **** gets cheaper to make and is less quality but still costs the same. the only difference is how much the middle man can put in his wallet.
wdric
wdric
NSW
1625 posts
NSW, 1625 posts
1 Apr 2009 5:01pm
busterwa said...


i disagree the **** gets cheaper to make and is less quality but still costs the same. the only difference is how much the middle man can put in his wallet.


So true, but the imported version can usually under cut the ozi version just enough to help the consumer make a decision.

It also alows them to have better margins for their resellers, so it makes it more profitable for the business down the road to sell these products than the ozi made product, So which one do you think he will recommend

wdric
wdric
NSW
1625 posts
NSW, 1625 posts
1 Apr 2009 6:17pm
Couldn't agree more with these, but there are so many factors that will force these jobs OS like consumers demanding cheaper prices and companies looking for more profit, these are driving factors the free world is based on.

cranky said...

By buying local (where possible) the job you save may eventually be your own.


busterwa said...




Elroy Jetson
Elroy Jetson
WA
706 posts
WA, 706 posts
2 Apr 2009 12:52am
Here we go again. Slight social unrest when the economy stops growing. My whole high schooling during the early nineties recession (28% youth unemployment) was full of this same type of talk about others taking 'our' jobs. Then it was anti asian (primarily Japanese) sentiment.

The same type of talk that was completely non-existent during the recent boom times.

In WA we have had a few years of 3% unemployment. This is as low as it gets. A Labour shortage.

Were you willing to part with your professional, IT or fly in/fly out job to work 12 hours a day on minimum wage in a factory to make jocks and cordless drills for fellow Australians?

I certainly wasn't.

Australian factories/businesses that close always get massive media attention. The employees are the victims. "Who is going to put food on our table and pay our mortgages." You know the stories.

They are often sad stories too. But humans don't stay unemployed for ever. They pick themselves up, get new skills and a new job. Within 5 years they usually have another job - a better paid, more challenging job often in a healthier environment.


Except for food production (taxpayers subsidise our farmers to avoid the prospect of another country holding us to ransom over our supply of food) we generally have outsourced the cr@# jobs over the last 50 + years and kept the better jobs here in Australia.



awetdog
awetdog
NSW
59 posts
NSW, 59 posts
3 Apr 2009 10:25am
funny how countries with almost zero natural resources like japan, switzerland and ireland, have astronomical labor costs, are 3 of the leading OECD countries.

we cant compete with developing nations on labor costs. full stop. nor should we want to.

slave becomes the master, what a bunch of hysterical nonsense. adapt, play smarter, use the game to your advantage.

for four straight elections the majority of australians voted for a bloke giving tax cuts to high paid mine workers amongst others, whilst destroying the education system. and invested diddly squat into infrastructure.

china's wealthiest man, is an....australian. he asked the govt to invest $1m into technology he worked on at syd uni. got nothing. so he asked the country of his parents birth. what do you know, now the worlds leading, and heres the punch line, maker of SOLAR panels. which one of the sunniest countries in the world knocked back. and not just the govt either, no private backers put their hands up. no unions were interested in a solution to provide many high paying jobs in an expanding industry.

lets not miss any more of these opportunities



Mobydisc
Mobydisc
NSW
9029 posts
NSW, 9029 posts
5 Apr 2009 8:22am
Put my money where my mouth was yesterday shopping for a pair of shoes for work. Most shoes were made overseas, primarily in China. I saw a pair of Mongrel work shoes at a reasonable price, actually lower than most of the Chinese shoes. Checked them out and they are made in Australia. They felt pretty good to walk around in, looked good and quite solid. So I bought a pair of them.

www.mongrelboots.com.au/



choco
choco
SA
4186 posts
SA, 4186 posts
6 Apr 2009 4:18pm
the problem we have here is that know one wants to work, we all want to go windurfing/kiting....lucky Australia is BIG we can start selling it bit by bit to pay for our habit.
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