Conversion to outboard motor

1 month ago
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johangrouse
johangrouse
QLD
4 posts
QLD, 4 posts
22 Jun 2026 5:50pm
I have had endless problems with my inboard diesel sail drive and am considering converting to an outboard. The boat is a Roberts 26 that is only used around calm estuarine waters and at the moment is stricken on a mooring and I can’t even find a diesel mechanic to look at it. I have spent more in the last few years on this thing, than the cost of a brand new outboard 9.9hp outboard.

Just posting on here to see if anyone has feedback or comments on this plan.
cheers
wongaga
wongaga
VIC
667 posts
VIC, 667 posts
22 Jun 2026 7:05pm
Fabulous Phil is a convert to your cause. He'll probably chime in, but if not send him a PM.
FabulousPhill
FabulousPhill
VIC
339 posts
VIC, 339 posts
22 Jun 2026 7:06pm
Been there. Had those issues.
When my diesel began to die, I put a 5HP OB on the transom, but it was underpowered for the yacht (28 foot, 3 500 kg). Later I put an 8HP on the back which was about the correct power, and then lastly I put on a Tohatusu 9.8 HP 2 stroke OB because it was 2HP stronger and about 10kg lighter. Then one day at the yard I put the OB into the transom well to see how much it would protrude (i.e. above the deck level would equal the depth of the leg below the transom well if I cut a hole).

The story is here with photos: groups.google.com/g/compass-yacht-group/c/4U5qWlntOoo
The inspiration came from James Baldwin here: atomvoyages.com/improved-outboard-well/

Issues: fuel consumption will be about 3 litres/hr compared to a diesel's 1 litre/hr for approx 10 HP. But it addresses your main issues of cost and that you can relatively easily put the outboard into a dinghy and take it home or to a mechanic to work on it. Recently I (had to) learn how to clean out a carburettor and fuel bowl while in the cockpit. I'm happy to have learned how to do it, as well as I buy a service kit online each year and service it myself (spark plugs, impellor, greasing, lower leg oil change, etc). It allows you to clear weed from your propellor and it puts the noise of a motor far to the rear and outside of the yacht.
That's the main points I can think of now. For me it was mostly an economic choice, but I do like to sail with no propellor drag now, and serviceability of the motor.

The OB well was made from 18mm plywood, I think. It's in the Compass Yacht post above. To join the plywood to the f/glass of the hull, I sanded away the paint and really roughed up the surface to allow a good bond between the epoxy/ thickened epoxy, the hull's f/glass and the plywood. Although it is above the waterline a few inches, it has never leaked. It has survived 8 years now of winter storms, some with wind against tide. No leaks.

PS thanks Graeme, I was writing the post ))
JonE
JonE
VIC
631 posts
VIC, 631 posts
23 Jun 2026 7:52am
Johan,

What's your inboard doing/not doing? Which make model is it?

I became similarly miserable with mine last year, struggled with getting it looked at etc. In the end I pulled it apart myself and would never look back.

When I got stuck, this forum was particularly helpful.

Cheers,

jon
Ramona
Ramona
NSW
7765 posts
NSW, 7765 posts
23 Jun 2026 9:00am
I also would like to hear what diesel you have.
Madmouse
Madmouse
437 posts
437 posts
23 Jun 2026 10:25am
My question is do you tilt or raise the OB to stop it fouling?
Other than that issue the OB alternative seems a good one.
Kankama
Kankama
NSW
833 posts
NSW, 833 posts
23 Jun 2026 12:50pm
I have a cat and have only ever had outboards. I would recommend you NOT use a 2 stroke. The Yamaha 9.9s are a great little motor and very reliable. There are some great things about the Yammie as opposed to any other outboard.

Gear ratio - the 9.9 high thrust has a 3-1 reduction ratio. This means the props spins slower (which is great and)
- you get a much larger prop - prop efficiency on slow boats like ours is directly related to prop size. You just can't get around the Physics. To get thrust we have to push a mass of water backwards. You can push say 10 litres of water at 1m/s or 5 litres of water at 2 m/s. The change in momentum (m x v) is the same and you get the same thrust BUT and this is a big but, the ENERGY required to move the water is different |

E = 1/2mv^2
Energy for 10 litres = 1/2 x 10 x 1 = 5 energy units -
Energy for 5 litres = 1/2 x 5 x 4 = 10 energy units

So going for a typical outboard with fast spinning prop is not good for efficiency. I swapped from a single outboard with a 9.5 inch prop to another with a 12 inch and the 12 inch one has SO much more grip

The Yammie has super reverse - probably 3 times the reverse thrust of a two stroke - we needed to change our anchor technique when we changed to a Yamaha.
4 stroke is much more efficient that a 2 stroke. Especially when lugging. Our 38ft catamaran motored across Bass Strait for her longest motoring trip. We did about 4 litres per hour at 7 knots in a calm with my 25 Yamaha. I also have a 9.9 and it doesn't sip much at all when we sit on 4 or 5 knots (which is rare). Nowhere near 3 litres per hour. I hardly have to fill the tank as we use the other hulls 25 most of the time.

So I would recommend the Yamaha 9.9 Hi Thrust - it is a proper pusher donk. Put it on a slide or pivoting bracket. Look up how cats do this and get it out of the water when sailing.

Get good at stripping a carby - I can do this in about 15 minutes. I have stripped carbys for about 30 years and it is very easy. The 9.9 wasn't starting last Sunday which is really rare (It has never happened before). So I pulled off the carby, laid it on a white piece of cloth and pulled it down. Couldn't find anything wrong, blew through everything I could with my mouth, put it back together and she hummed right up. In my 26 years of owning this boat with four stroke outboards there have been 2 times the carby needed cleaning because it was not running. Sometimes it gets a clean to run better and sometimes for a service but replacing plugs and doing the carby will take 15 minutes when you are practiced.


Cheers

Phil
Chris 249
Chris 249
NSW
3594 posts
NSW, 3594 posts
26 Jun 2026 9:52am

I had an ultra long shaft Tohatsu 9.8 2 stroke on a 28 footer, replacing an old Drofin. It was certainly noisier and less economical on fuel than a 4 stroke but overall I find it an excellent motor since while the 4 stoke is doubtless a better motor in many ways, the 2 stroke Tohatsu 9.8 is exceptionally light, cheaper, and in my experience reliable. We also have a short shaft 9.8 Toey on the RIB.

The main thing IMHO is to ensure that the prop is deeply immersed when in use, and that you can get to it easily. I cut the transom and stern locker out of the 28’er and mounted the outboard bracket on a pair of traveller tracks, so that the outboard could be tilted up and then roll forward. It then went into a locker in one quarter. It drove the boat faster than the 13hp diesel with folding prop did in all conditions and made the boat significantly faster under sail.

A through-transom system is unlikely to work on a Roberts but you could perhaps fit an outboard bracket that slides vertically on traveller cars so that you can adjust the height of the outboard, and get it on and off without walking on water.

The other major thing IMO is to ensure that you don’t underpower the boat. If you have a decent sized outboard, you can drive the boat to hull speed in strong winds and that moves the stern wave aft. That will immerse the propeller another 20-30cm or so, and if cavitation occurs (which was almost never on my boat) the prop will be moving forward and out of the pocket of aerated water and into “good” water, rather than beating up the same patch of aerated water as happens with a slow boat cavitating.

The 9.8 on the 28er cavitated for a second a couple of times in sloppy ocean swells, which was fine. One day down the south coast in a vicious westerly, the wind was getting too strong to handle a No 4 headsail and no main, so I went to motor upwind to harbour from about four miles out. To my surprise, instead of suffering from cavitation or lack of power in what were pretty edgy conditions, the only problem was that the 9.8 pushed the boat so hard I got spray to the lower spreaders and a heavy soaking.
Microbe
Microbe
WA
181 posts
WA, 181 posts
26 Jun 2026 4:32pm
I put a 9.8 on the back of my 22ft Space Sailer - which is way overpowered, but it was all I could find on the 2nd hand market when I needed to buy, and the extra horse power does give some confidence when passing under the bridges in Freo against the rush of the tide. The only time I get any cavitation is when I have to ride over the steep bow wave from a passing stink boat.

The engine is around 40kg, so I had to upgrade my bracket to something that could handle the extra weight. The Tenob one did the trick. I also had to cast an angled pad out of epoxy for the transom so that the mount fitted on level. I used a large tupperware box for the mold and propped it at the correct angle while the epoxy set to the right level.

Even with the heavy duty springs in the mount it's a bit of a pain in the... back to reach through the pushpit and lift the 40kg engine up out of the water, and then tilt it so that it stays clear when healed. It's also noisy and smelly.

My next boat will have an inboard! (and I'll probably learn to despise that too ;-) )
BlueMoon
BlueMoon
867 posts
867 posts
26 Jun 2026 5:09pm
It would be good to understand what are the problems your having with the inboard.
If the inboard isnt viable, its a no-brainer going to an OB on the transom.
Reinforce the transom from the inside, and getting a good OB bracket, like the Tenob, would be perfectly fine for calm waters, likely even just a long shaft would suffice.
I've been impressed with the 2-stroke 9.8hp, considerably lighter than a 4-stroke, weight is a big consideration with the OB off the transom.
Pair the OB with a hi-thrust 4 blade prop, and it should serve you well.
EastCoastSail
EastCoastSail
368 posts
368 posts
5 Jul 2026 3:49pm
I like this boat’s outboard conversion, and many other things a lot.

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Skylaar
Skylaar
14 posts
14 posts
6 Jul 2026 4:06am
For a Roberts 26 in calm estuary waters, an outboard conversion is a common and practical solution when the inboard keeps failing. A 9.9–15hp long shaft on a strong transom bracket can be cheaper and more reliable. Just make sure the transom is reinforced and you plan for steering and low-speed control.
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