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madmission
madmission
VIC
234 posts
VIC, 234 posts
12 Oct 2014 9:21am
New sails what would you expect ?
Recently i picked up a new set of dacron sails comprising of mainsail , genoa 12 m2 , working jib 9m2 and a heavy weather (not storm) jib 6m2
They were from a melbourne sail loft and cut and sewn in the loft after much discussion including 2 visits to the loft when i expressed my requirements for a set of competitive racing sails i was assured they would be a superior product both in workmanship and sail design
Initially a number of minor shortcomings were evident to do with tell tails , draft strips , no second reef in the mail and some tack and head stitching i felt were inadequate. I immediately contacted the sailmaker and expressed my disappointment.
As i travelled a 400 km round trip to pick up the sails , i wish i had checked them when i picked them up and paid for them.
After some discussion he agreed to remedy the shortcomings agreeing that i could use them until i returned them for the work.

Now after tuning and using these sails in a few races i have some new disappointing points to note.

Mainsail headboard fouls the backstay and needs help to tack i altered the gooseneck to maximize the luff length but it still catches and is a pain.

one of the luff line cleat attachments (solid rivet) on the Working jib failed after 2 hours use and the others appear to be very shoddily done and will need attention

But this is where i would like some opinions from the collective brains trust
All 3 headsails suffer leech flap beginning in what i consider less than moderate conditions for that sail and require immediate application of some leechline tension to stop them flapping.
I have some experience with racing sails and am seriously concerned with hooking leeches , applying leechline pressure goes against my grain especially in a set of brand new sails.
Am i unreasonable , is this the norm and am i expecting too much ?
I did pay top dollar and went to great lengths to get a good set of sails but at this point i have been very disappointed.
MorningBird
MorningBird
NSW
2711 posts
NSW, 2711 posts
12 Oct 2014 5:19pm
My view is if you pay top dollar for sails made by an Australian sailmaker you should get 100%. If you don't get it right from a local why would you use them rather than buy them from Asia. The problem is in who measures the boat up for the sails.

I had to measure Morning Bird up for the sails from Fareast Sails and understand how critical this is. If the sailmaker measured up they would have to be responsible to make the sails fit and set properly. If you measured the boat up the sailmaker might say it was the measurement that caused the problem.
SandS
SandS
VIC
5904 posts
VIC, 5904 posts
12 Oct 2014 9:35pm

I think they should alter all the sails to your satisfaction .
madmission
madmission
VIC
234 posts
VIC, 234 posts
12 Oct 2014 9:48pm
MorningBird said..
My view is if you pay top dollar for sails made by an Australian sailmaker you should get 100%. If you don't get it right from a local why would you use them rather than buy them from Asia. The problem is in who measures the boat up for the sails.

I had to measure Morning Bird up for the sails from Fareast Sails and understand how critical this is. If the sailmaker measured up they would have to be responsible to make the sails fit and set properly. If you measured the boat up the sailmaker might say it was the measurement that caused the problem.


That was what i expected
I went to the trouble of visiting 3 melbourne based sailmakers in their lofts to discuss my requirements and corresponded with 2 off shore sailmaking lofts before choosing one and paying a deposit.
Discussions included the appropriate measuring for the sails but being an established class i was assured there was no need to measure the rig
My decision was not made on price in fact it was the highest quote but was assured they would be superior to anything else
In hindsight it makes me wonder that by choosing an established sailmaker who obviously competes on a world market that you are choosing someone who has been successful in mastering the compromise in quality and that is how they have stayed in business
I plan to return the sails now for the work that was not done , repair the obvious faults and tackle the question of slack leeches
one of my most despised conditions of a headsail is flapping leeches requiring leechline to tighten and the end result of a curled and hooking leech
on a new sail is that unreasonable ?
MorningBird
MorningBird
NSW
2711 posts
NSW, 2711 posts
13 Oct 2014 8:08am
Reasonable to me.
I was hoping that I wouldn't have to measure MB for new sails because S&S34s were a class, once upon a time. As it turns out of the dozen or more S&S34s I have been on no two have the same rig.
madmission
madmission
VIC
234 posts
VIC, 234 posts
13 Oct 2014 10:15am
Here is some video of the flapping headsails

it can be stopped with leechline tension but imho should not be needed with new sails as it causes leech curl
could it be an error in calculation or sail design software ?
the specification was for "high performance racing"
Pekeri
Pekeri
VIC
81 posts
VIC, 81 posts
13 Oct 2014 11:00am
Hi MM,

the video footage seems to indicate the sheet block is too far forward for the conditions, giving extra leech tension resulting in leech curl.

Before you get too disappointed, try the following. In winds 8-10 kts set the block so that the sheet bisects the clew angle, then try lifting the sheet by hand forward of the block or pushing down by foot watching the effect on the jib in particular the leech. mark the line of the sheet to the deck with a bit of tape.

Repeat for different wind strengths.

Hope this helps.





crustysailor
crustysailor
VIC
871 posts
VIC, 871 posts
13 Oct 2014 11:47am
MM, so who ended up doing the measuring in the end?

I've got a assy spin on order at the moment.
I did the measurements, so if it doesn't fit, guess who's in the preverbial.

If you paid a fair price, you should get a fair level of service.
If the sailmaker's the real thing, I'd be inclined to maybe grab a slab and both of you go for a sail and show him whats going on.

It may be something simple, like Pekeri suggested.

Good luck, and keep us posted.
MattM14
MattM14
NSW
190 posts
NSW, 190 posts
13 Oct 2014 11:55am
I don't think your concerns are unreasonable and really you have paid for the sails and they should work right. The tricky thing is that you have paid the sail maker so generally that will mean he will be more reluctant / harder to get to address any issues. You would think however that anybody who has an idea about the very basics of how to run a business would appreciate the importance of keeping the customers happy.

Over the last couple of years I replaced all my headsails. I am not certain, but suspect, that they were made offshore. I am happy with the result but wasn't that really happy with the level of involvement from the sail maker. He really just seemed like the retailer that was selling a product and wasn't too concerned about any after sales service. Perhaps if I was the owner of a grand prix racing yacht that was replacing the entire sail wardrobe it may have been different but I hang onto the belief that this shouldn't make any difference.

The result - I will probably go elsewhere when I replace the main and spinnakers.
Yara
Yara
NSW
1322 posts
NSW, 1322 posts
13 Oct 2014 12:07pm
Reading an article in PBO, it seems there is a large variation in the quality of "Dacron"/polyester cloth on the market. Hence buying cheap may not be a good long term solution. I found this problem in my industrial applications, where my old reliable French supplier started to sell poor quality filter cloth. Turns out they are buying cheaper yarn to try to stay competitive.
HG02
HG02
VIC
5814 posts
VIC, 5814 posts
13 Oct 2014 12:30pm
Yara said..
Reading an article in PBO, it seems there is a large variation in the quality of "Dacron"/polyester cloth on the market. Hence buying cheap may not be a good long term solution. I found this problem in my industrial applications, where my old reliable French supplier started to sell poor quality filter cloth. Turns out they are buying cheaper yarn to try to stay competitive.


Thats been happening for a long time with just about every thing ,drill bits taps and dyes, clothing( a pair of levis 40 years ago would last a very long time)
You name it they have cut costs and quality including local gov and sate and fed. they used to service us now we service there needs and there pay packets.
LooseChange
LooseChange
NSW
2140 posts
NSW, 2140 posts
13 Oct 2014 1:08pm
I say the sailmaker has a responsibility to ensure that the sails fit and are of merchantable quality.

"but being an established class I was assured there was no need to measure the rig". Doesn't mean that the boat a standard class rig on it and promising to deliver a "Superior" product, he should now live up to that claim. If he is such highly regarded professional sailmaker he should have come out and measured the boat and at the completion of the job should have gone to the boat again and fitted them to see if any adjustments needed to be made.
madmission
madmission
VIC
234 posts
VIC, 234 posts
13 Oct 2014 1:19pm
hi Pekeri
I will certainly give it another try , over a week i had been out in many different wind strengths getting some experience with the sails before racing with them so i have been experimenting with the sheeting position the tracks are very long and give you plenty of for and aft adjustment the sheeting tracks fit in to the position dictated by the deck mould and form part of the class rules

Crusty sailor the measuring was done from the class restrictions this loft would have pumped out heaps for the class in its hey day i suspect that the original headboards used have been super seeded and not enough attention has been given as to the measurements of the replacements the mast head fittings are all standard on B20's .... its not out by much but thats all it takes to cause this annoyance especially in light weather when tacking you have to move aft and whack the backstay

Mat14 yes it may pay to shop around but also useful to heed others advise on who to use and who not to ...as i said my choice was not made on price but who i expected to provide the best sails and service
yara as soon as the first problems arose my thoughts were ....maybe this is how some keep in business ...learning to cut corners substitute materials and minimize labour so much of the finishing on sails to the standard i was use to in the 70's-80's would have been very labour intensive ...perhaps best now done over seas

Haydn sad but true my motto in most areas now is be as independent as possible do as much as you can yourself , in my case i then know who to blame on any short comings . Your work you are doing is a credit to your skill and dedication. i think it would be quite difficult to find someone to do an equal job at any price.
As far as my issue goes i will give the loft the benefit of the doubt and an opportunity to respond i hope not to be too critical and be reasonable in my expectations...it is useful to hear what others think

Loose change the phrase "fit for purpose" (high performance racing) comes to mind but to some non sailors the esoteric nature of sail shape may be a bit difficult to comprehend it could be a bit difficult to measure let alone argument
perhaps a video of 3 brand new headsails with flapping leeches is easier to understand...some say even on new sails leechlines need to be used but really that had not been my experience usually it was used to relieve symptoms of a worn and poorly cut sail
madmission
madmission
VIC
234 posts
VIC, 234 posts
15 Oct 2014 11:21am
I posted the same topic on a different forum and it has been interesting some of the comments made including those on masthead rigs and the apparent sensitivity to rig tension and the like
www.trailersailerplace.com.au/phpBB3/viewtopic.php?f=2&t=11978
Sail59
Sail59
2 posts
2 posts
15 Oct 2014 10:50am
madmission said..
hi Pekeri
I will certainly give it another try , over a week i had been out in many different wind strengths getting some experience with the sails before racing with them so i have been experimenting with the sheeting position the tracks are very long and give you plenty of for and aft adjustment the sheeting tracks fit in to the position dictated by the deck mould and form part of the class rules

Crusty sailor the measuring was done from the class restrictions this loft would have pumped out heaps for the class in its hey day i suspect that the original headboards used have been super seeded and not enough attention has been given as to the measurements of the replacements the mast head fittings are all standard on B20's .... its not out by much but thats all it takes to cause this annoyance especially in light weather when tacking you have to move aft and whack the backstay

Mat14 yes it may pay to shop around but also useful to heed others advise on who to use and who not to ...as i said my choice was not made on price but who i expected to provide the best sails and service
yara as soon as the first problems arose my thoughts were ....maybe this is how some keep in business ...learning to cut corners substitute materials and minimize labour so much of the finishing on sails to the standard i was use to in the 70's-80's would have been very labour intensive ...perhaps best now done over seas

Haydn sad but true my motto in most areas now is be as independent as possible do as much as you can yourself , in my case i then know who to blame on any short comings . Your work you are doing is a credit to your skill and dedication. i think it would be quite difficult to find someone to do an equal job at any price.
As far as my issue goes i will give the loft the benefit of the doubt and an opportunity to respond i hope not to be too critical and be reasonable in my expectations...it is useful to hear what others think

Loose change the phrase "fit for purpose" (high performance racing) comes to mind but to some non sailors the esoteric nature of sail shape may be a bit difficult to comprehend it could be a bit difficult to measure let alone argument
perhaps a video of 3 brand new headsails with flapping leeches is easier to understand...some say even on new sails leechlines need to be used but really that had not been my experience usually it was used to relieve symptoms of a worn and poorly cut sail


Hi, I notice the sails were made by Frank the 'Tent' maker. Please note that local sailmakers are striving to compete with cheap imports. They cant reduce local labour costs, so they revert to buying in low grade sail cloth and fittings. Looks for sure like a combination of a poor cut combined with maybe low quality cloth?
There is nothing wrong with returning all the sails for reworking, it happens all the time. How you handle the issue of the cloth will be a problem?
If you dont act quickly, what are the sails going to look like in 12 months time?
madmission
madmission
VIC
234 posts
VIC, 234 posts
15 Oct 2014 2:44pm
Hi sail59
Pretty disappointing all round when he stood there and pointed to a rack of sail bags slagging off that they were all useless rubbish from asia....this question on sail cloth quality concerns me cause i have no idea how to identify its quality....it does feel different to the new sails i used in the past .....it seems like more weave and pliable like not as much filler in the weave.
If you had a look on the link and saw his effort at recutting my old gennie you may understand my concern in having him rework them.
I am brushing up on my consumer law but hopefully he will behave sensibly and realize he has a problem
Chris 249
Chris 249
NSW
3585 posts
NSW, 3585 posts
15 Oct 2014 4:35pm
That headsail leach is atrocious. I don't think I've seen anything like that in a sail from a good loft in my life. In one dinghy class I sail the leaches in the one design Mylar sails vibrate at times, but only one section about 1" in chord, at a very high frequency in big breeze. To see a leach puttering away like that is shocking.
crustysailor
crustysailor
VIC
871 posts
VIC, 871 posts
15 Oct 2014 6:04pm
MM your youtube looked like you sail on Corio bay.

What about getting someone else to do a quick inspection of the cloth?

Tony Bull used to check these forums a while back, I'm sure he'd offer you an opinion.
He also uses o/s factories depending on the project, and I'm is probably familiar with the type of cloth you may have.

google bullsails
madmission
madmission
VIC
234 posts
VIC, 234 posts
16 Oct 2014 11:53pm
crustysailor said..
MM your youtube looked like you sail on Corio bay.

What about getting someone else to do a quick inspection of the cloth?

Tony Bull used to check these forums a while back, I'm sure he'd offer you an opinion.
He also uses o/s factories depending on the project, and I'm is probably familiar with the type of cloth you may have.

google bullsails



Good get crusty corio bay indeed
I think a check on cloth quality would be useful in the quote it was described as "premium dacron"
and interestingly today when i drove the 400 km round trip to express my disappointment with the sails , when we rolled out the genoa on the loft floor immediately he commented on how great the fabric felt......bit spooky considering the context of our discussion
we are taking the necessary steps to resolve our disagreements and after some repairs and additions we are going to test them on the water and i am assured with correct sheeting and rig tension i will realize the quality product i have been sold
I keep an open mind and look forward to learning some sail trimming techniques
Funnily enough i did visit Tony bull in his loft during my initial steps of choosing a sailmaker
I would feel awkward now asking for his opinion after i didnt choose his loft to make the sails....

chris if i new then what i know now i most certainly would have not had them made by this sailmaker...my experience is that the leech is of utmost importance to performance sailing but have gathered that its not that uncommon to have to use a leechline to stop the flapping something i would have expected for cruising sails but not high performance racing sails especially in such light conditions and so new sails...


madmission
madmission
VIC
234 posts
VIC, 234 posts
18 Nov 2014 8:46pm

Well as expected the result of my effort to resolve any disputes with the sailmakers went from bad to worse.

Basically all the agreements made on the day and witnessed were not carried out

Because this sailmaker regards himself as an "international professional" his fee to look at the sails on the boat would be as quoted from his email one week after the meeting

"On the Water sail trimming and rig tuning (not included in quote)
This service includes advice on rig tuning, sheet and halyard tensioning, selecting headsail car positions for varying wind sea conditions, yacht tuning and helm balance and general advice on sail care and handling.
The cost of this service is $250.00 plus GST. Travel time to/from boat is additional at $85.00 per hour. Bookings are essential. If due to weather conditions the booking will be rescheduled to the next available date."

I was not asking for advice i wanted him to see how poorly they set , he has never seen these sails on a mast.

The only job done was that the leechline cleats were stitched on he made an attempt at draft strips of which only 1 strip to genoa , working jib and half a strip on the main , it was his opinion that's all that was required even though we had agreed to 3 strips per sail
He agreed to affixing red strips as i saw some on sydney 38's and thought they would match the hull

To add insult to injury when i picked up the bags of sails they were laying in the same place as i left them on his floor just inside the main door and on opening it looks like they have been danced on
The sails that had been taken out of their bags were doubled head to foot and roughly flaked now the have more creases than my 40 yo sails...apart from ignorance i think this is just spiteful after all surely an "international professional " would show more care and skill when handling new sails

Oh and guess what the mainsail is not class legal with its implications regarding CBH it alone makes the sails not fit for intended purpose as it is stated on the order they are for "high performance racing

As a result of his actions i have been left with no other alternative than to formally request a refund on all of the new sails and the work carried out on my old genoa.
If the refund is not made within 7 days i will commence an to the Civil Claims List of the Victorian Civil and Administrative Tribunal under The Victorian Fair Trading Act 1999 and the Australian Consumer Law 2010 for a resolution of the dispute seeking appropriate orders and reimbursements for both goods and costs of return visits incurred.
I understand that even if VCAT is sympathetic to my case , getting the refund may take further action through the Magistrates court something i will be fully committed to but i believe that people like this should not be allowed to get away with this type of shonky business

The sad thing out of all of this is all i really wanted was a good quality Australian made product made by someone with experience with the class
Someone local so i could have an ongoing relationship over the ensuing years
At no point was the cost of the sails bartered on , i was happy to accept the price quoted with no argument
I have missed the start of the season and unlikely to to have replacements ready before the next season and it has sapped my enthusiasm for sailing
At my age and condition the frustration , stress and strain is something i could quite happily done without .
LooseChange
LooseChange
NSW
2140 posts
NSW, 2140 posts
18 Nov 2014 11:29pm
If VCAT is anything like NCAT here in NSW then they have the power to make an enforceable determination and it shouldn't need to go to a magisterial hearing.
Sectorsteve
Sectorsteve
QLD
2195 posts
QLD, 2195 posts
19 Nov 2014 2:07am
You guys have fair trading down there?
recently I bought some motorcycle tyres that did not work as they should.
the law states " you are to be able to use the product purchased to which it was intended" (something
like that.)
he has to reimburse you.
In my case , I contacted fair trading and they paid him a visit. the tyre sales guy called me up and I came in and got refunded. Hopefully it's that's simple for you.
luckily in oz people don't get away with this ****. Too much cotton wool.
good luck. I'd be spewing.
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