New sails what would you expect ?
Recently i picked up a new set of dacron sails comprising of mainsail , genoa 12 m2 , working jib 9m2 and a heavy weather (not storm) jib 6m2
They were from a melbourne sail loft and cut and sewn in the loft after much discussion including 2 visits to the loft when i expressed my requirements for a set of competitive racing sails i was assured they would be a superior product both in workmanship and sail design
Initially a number of minor shortcomings were evident to do with tell tails , draft strips , no second reef in the mail and some tack and head stitching i felt were inadequate. I immediately contacted the sailmaker and expressed my disappointment.
As i travelled a 400 km round trip to pick up the sails , i wish i had checked them when i picked them up and paid for them.
After some discussion he agreed to remedy the shortcomings agreeing that i could use them until i returned them for the work.
Now after tuning and using these sails in a few races i have some new disappointing points to note.
Mainsail headboard fouls the backstay and needs help to tack i altered the gooseneck to maximize the luff length but it still catches and is a pain.
one of the luff line cleat attachments (solid rivet) on the Working jib failed after 2 hours use and the others appear to be very shoddily done and will need attention
But this is where i would like some opinions from the collective brains trust All 3 headsails suffer leech flap beginning in what i consider less than moderate conditions for that sail and require immediate application of some leechline tension to stop them flapping.
I have some experience with racing sails and am seriously concerned with hooking leeches , applying leechline pressure goes against my grain especially in a set of brand new sails.
Am i unreasonable , is this the norm and am i expecting too much ?
I did pay top dollar and went to great lengths to get a good set of sails but at this point i have been very disappointed.