Winch electrical questions

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DrRog
DrRog
NSW
608 posts
NSW, 608 posts
10 Jan 2015 1:59pm
I'm very early in my boat electrics education and have a question for sparkier boaties.

I have run the positive cable to the winch from the battery selector (starter battery) and the negative back to the negative terminal of the starter battery. It works, but does anyone know if this configuration is okay? Should the negative from the winch be run straight to the ground on the engine, even if only to reduce the length of the run?

Also, some people recommend using the house battery and others the starter battery. Logic tells me to use the starter battery with the engine running, then run the engine for 'a while' after using the winch. Any knowledge on this?

When testing the winch I ran 30m of line and 30m of chain through the winch with a little resistance (from bow anchor locker, around vertical tube on pullpit and into winch). After this the winch motor was quite warm (not hot, as such) to the touch, as was the first inch or so of the negative cable coming from the winch motor. There was also a slight 'electric smell' (sort of like that AFX car smell but not exactly) detectable at close proximity to the winch motor. Are these normal? [I did notice that the nut holding the negative lug to the motor was loose at this point - not sure if that's relevant].

Cheers,

Rog
UncleBob
UncleBob
NSW
1311 posts
NSW, 1311 posts
10 Jan 2015 2:52pm
DrRog said..
I'm very early in my boat electrics education and have a question for sparkier boaties.

I have run the positive cable to the winch from the battery selector (starter battery) and the negative back to the negative terminal of the starter battery. It works, but does anyone know if this configuration is okay? Should the negative from the winch be run straight to the ground on the engine, even if only to reduce the length of the run?

Also, some people recommend using the house battery and others the starter battery. Logic tells me to use the starter battery with the engine running, then run the engine for 'a while' after using the winch. Any knowledge on this?

When testing the winch I ran 30m of line and 30m of chain through the winch with a little resistance (from bow anchor locker, around vertical tube on pullpit and into winch). After this the winch motor was quite warm (not hot, as such) to the touch, as was the first inch or so of the negative cable coming from the winch motor. There was also a slight 'electric smell' (sort of like that AFX car smell but not exactly) detectable at close proximity to the winch motor. Are these normal? [I did notice that the nut holding the negative lug to the motor was loose at this point - not sure if that's relevant].

Cheers,

Rog



Hi I wired my winch as you have, except that the neg wired direct to the neg bus bar.
The most important things to do (in my opinion) are keep the wire runs as short as possible and ensure that all lugs are TIGHT, both to the fitting and crimped to the wire.
Cheers.
DrRog
DrRog
NSW
608 posts
NSW, 608 posts
10 Jan 2015 3:03pm
Thanks Bob.
Charriot
Charriot
QLD
880 posts
QLD, 880 posts
10 Jan 2015 3:12pm
Boat electric is very similar like cars.
low voltage and high current,
See how is car starter wired.
It's irrelevant when return is direct or through
engine body.
The most important is wire rating and proper
fuse rating in circuit.
Of course engine running is common sence.
Problem develops when winch is overloaded
even jammed, than a fuse prevents burning wires
fire etc.
Warm motor is quite Ok, until you can't hold your
hand on it, stop and wait to cool down.

A separate anchor winch switch is a must .
Watch for proper current rating too.
HG02
HG02
VIC
5814 posts
VIC, 5814 posts
10 Jan 2015 5:39pm
Hi Dr Rog
I left u a link in what did I do to your boat today
In sure it's has a wiring diagram
Also I think u can put a hand control that would plug into near or into the anchor well
I'm going to fit a battery isolator on my anchor winch circuit
I have heard of cases where the solenoid stick
Which could be nasty
scruzin
scruzin
SA
564 posts
SA, 564 posts
10 Jan 2015 5:13pm
Do you have house batteries too, in addition to the starter battery?

If so, nothing should be wired directly to the +ve terminal of your batteries, with the exception of devices that should never be isolated, such as bilge pumps, and your alternator. The +ve terminals of the starter battery should be connected to the +ve terminals of the house batteries via a paralleling switch. The latter is then connected to the +ve busbar of your electrical distribution panel. You should supply power to your electrical winch from the panel, via a suitable circuit breaker. Modern electric winches (and windlasses) typically come with a special circuit breaker that takes an additional wire from the winch that sends a signal to trip the breaker when the winch gets overloaded, i.e., before excessive current is drawn.

With this setup you can run the winch from your house batteries even without the alternator charging, which is handy if you just want to trim a sail. Of course, for extended use of electric winches, you should have your engine running so you're charging.

DrRog
DrRog
NSW
608 posts
NSW, 608 posts
10 Jan 2015 6:00pm
Thanks Charriot and HG (I did get your link - thanks, and I have wiring diagram from Muir).

I put in a 100 amp circuit breaker. Didn't use Muir one for $120 - went cheap with one like this for $29:

I put in 100amp breaker close to battery selector and have 8 metres (9 if you include solenoid to motor, that's 16 to 18 m return) of 2 B&S. I don't actually know how to calculate the needs of the system; I just went by the wire gauge recommendation for the length according to the Muir wiring diagram (well, sort of) and what two guys said; the guy at Muirs and a random marine electrician I happened to find shopping at Whitworths (but neither of them knew the whole system configuration). If the 100 amp breaker is wrong I can easily swap it but if the wires are undersized then... well, I'll either see how it goes or go to extra effort to run the cables more directly to shorten them.

Do you know if this is the correct amperage of breaker for this system, Charriot?

Hey HG, why do you always call me Dr Rig? :)
DrRog
DrRog
NSW
608 posts
NSW, 608 posts
10 Jan 2015 8:33pm
So sorry Scruzin - this is an electric WINDLASS, not a winch. My bad. God knows I don't have the money for electric winches!


scruzin
scruzin
SA
564 posts
SA, 564 posts
10 Jan 2015 8:07pm
DrRog said..
So sorry Scruzin - this is an electric WINDLASS, not a winch. My bad. God knows I don't have the money for electric winches!




No worries. The same principle applies. It's better to power everything from your distribution panel, rather than directly from the battery.
HG02
HG02
VIC
5814 posts
VIC, 5814 posts
10 Jan 2015 8:59pm
DrRog said..
So sorry Scruzin - this is an electric WINDLASS, not a winch. My bad. God knows I don't have the money for electric winches!




My mobile phone tries to correct my spelling to Dr Rig Ive nearly throw it over board a couple of times it rings people it wants to talk to it rang Bubble the other day it was just in my pocket and it decided to ring bubble 777

The time before that it rang my son and I was swearing at it calling it all sorts of names for a short time my son thought I was calling him some nasty names
Could I ask yo0u what model Muir you ended up with please Dr Rog? Im still deciding which one
DrRog
DrRog
NSW
608 posts
NSW, 608 posts
10 Jan 2015 9:28pm
HG: I decided on the VR-1250 for my 31 foot, 4.5 tonner. The heavier duty one rather than the one I could have got away with. Without the capstan. Those with capstans quoted using it for winching people to the mast top but I have steps to the top.

Scruzin: nothing is coming from the +ve battery terminal only -ve is going to battery. Positive is coming off the back of the battery selector, not off the battery. I haven't run it through the panel because that would involve a longer run and probably running it through a lower gauge wire than recommended. Regarding "a special circuit breaker that takes an additional wire from the winch that sends a signal to trip the breaker when the winch gets overloaded", the Muir circuit breaker and wiring diagram doesn't include that. I believe the trick is to choose the right amperage circuit breaker, which is what I'm not certain how to calculate.

Wiring diagram is page 15 of 24 of this manual: www.muir.com.au/shop/manuals/P25-MANSTM0850-2200_Small.pdf diagram# WIRE0086 with the 3-pole control box.

Charriot
Charriot
QLD
880 posts
QLD, 880 posts
10 Jan 2015 8:47pm
DrRog, Wire gauge you pick and 100 Amps breaker, is probably matching Ok
Correct calculation is of course based on a winch rating,
How silly isn't it. We calculate and don't know what is the spec.

Belive we close, I personally would use it like that.
Unless the winch absorbs more than 1000 watts when jammed.
Even than, just a trip the breaker, nothing dramatic.

By the way a breaker on pic. is 35 A only ! ! !
DrRog
DrRog
NSW
608 posts
NSW, 608 posts
10 Jan 2015 10:56pm
Thanks Charriot.

Yes the pic is 35 amp but I got the 100 amp one. :)
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