theselkie said..
On another note, PO assures me the prop shaft is not bent.
Because it is a long prop shaft, it may be flexing under thrust in forward gear,, whilst steaming forward gear, the whole boat is being pushed along by the prop shaft and if the shaft is not correctly supported it will flex and whip.
If you select reverse, the boat is now being pulled by the prop shaft so the shaft should run true and smooth, if it doesn't, the shaft is most likely bent.... Smooth in reverse,, rough in forward is usually a whipping prop shaft.
This problem is common when a stuffing box has been removed and a PSS has been fitted without fitting a bushing to the stern tube. Also a long flexible piece of hose between the stern tube and the stuffing gland/bushing allows excessive flexibility and the shaft will whip in forward gear.