Starboard Hot Glue System

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magillamelb
magillamelb
VIC
627 posts
VIC, 627 posts
1 Mar 2014 2:50pm
About 4 weeks ago, I finally managed to get my Starboard High Aspect carbon paddle. I've followed all the instructions to the letter regarding the glueing of the top handle only to have the joint at the handle and shaft/blade joint both fail twice.

Do I just give up, clean all the hot glue out and epoxy the bloody thing or has someone actually had some success with the system?
HumanCartoon
HumanCartoon
VIC
2098 posts
VIC, 2098 posts
1 Mar 2014 3:11pm
Have been using hot glue on Ke Nalu paddles for a couple of years now without a problem, numerous times on each of my KNs. When I've trimmed or repaired other paddles (starboard, fanatic, hobie) I've done away with the epoxy and used hot glue, just the Bostik stuff from any hardware shop, nothing special. It holds very well.

Must be something you're doing (which probably doesn't help you )

Are you:

making sure both the shaft and handle are hot (not HOT, just a bit hot to touch is enough)

wiggling/rotating the parts together while they're warm to distribute the glue evenly

maybe overcooking the glue (should heat it up only to the point where it just goes clear?

or is there maybe not enough glue?

Just a few thoughts, without seeing yours...if you go to the ke nalu website there will be a couple of videos on the hot glue method that might be helpful
Area10
Area10
1508 posts
1508 posts
1 Mar 2014 12:53pm
Hot glue is not very resistant to water. I use it all the time on non-Ke Nalu paddles but have to ensure that the joint is protected from water ingress. I use plumber's amalgamating tape and electrical tape together to cover the joints. It's not pretty but it works. The Ke Nalu paddles are designed specifically for hot glue and the way they fit together is different from most paddles so it's not so much of an issue. I don't know about the Starboard arrangement but I'd say do as recommended above plus protect the joint from direct contact with water. In addition, hot glue will get soft in hot climates if the paddle is left in the sun (eg. In your vehicle).
magillamelb
magillamelb
VIC
627 posts
VIC, 627 posts
1 Mar 2014 3:58pm
Maybe it's technique. Perhaps I haven't had both parts hot enough...
DavidJohn
DavidJohn
VIC
17570 posts
VIC, 17570 posts
1 Mar 2014 4:16pm
I haven't had any success with hot glue and Kialoa..

When Bill decided he would go the hot glue road with KeNalu he had to make the fit very sloppy so the hot glue will work..

Most paddle are too tight a fit for hot glue to work.. IMO

I reckon use 5 minute epoxy.. It's very easy to get apart once dipped into boiling water.
magillamelb
magillamelb
VIC
627 posts
VIC, 627 posts
1 Mar 2014 4:31pm
I think I'll use epoxy of some description.

Going to Barwon Heads tomorrow DJ?
DavidJohn
DavidJohn
VIC
17570 posts
VIC, 17570 posts
1 Mar 2014 4:35pm
magillamelb said..

I think I'll use epoxy of some description.

Going to Barwon Heads tomorrow DJ?


Yes..
magillamelb
magillamelb
VIC
627 posts
VIC, 627 posts
1 Mar 2014 4:37pm
See you down there!
Area10
Area10
1508 posts
1508 posts
3 Mar 2014 2:28am
DJ it just isn't true that boiling easily loosens 5 min epoxy. I cut off the handle of a Kialloa Lau Lau this week and boiled it vigorously for one hour. Even after that time, and twisting and pulling the shaft in various ways until it broke, the epoxy held firm. I had used 5 min Araldite. So, maybe this works with the foam core Kialoa handles but it doesn't work with the other type they use, which slide into the shaft rather than the shaft sliding into the handle. Or maybe Aussie epoxy has a different sensitivity to heat. In this country, Araldite is the most commonly used brand.

Your Kialoa dealer should be able to get you a replacement handle for not much cost, and having now tried various removal methods on various different handles I'd say that unless money is really so tight that there is no other option, it might be best just to buy a new handle and save yourself a lot of grief. Unless perhaps you have the specific handles that DJ has been removing. Other ones with bigger surface areas for glue contact, and where there are different materials meeting each other than with the Kialoa Methane-type handles, might not come off as easily.
Area10
Area10
1508 posts
1508 posts
3 Mar 2014 2:40am
Oh, and while I'm about it, I've had no problems using hot glue with Kialoa handles that fit into the shaft (ie. not the Methane/Shaka/Nalu/Toro type). In fact it works well for them and is a great way to arrive at the right length to suit you before you epoxy it.

With all handle hot-glueing, you have to use a lot of glue on both surfaces, and make sure both surfaces are warm. Test how well the glue has taken by waiting until it has cooled properly then place the blade under eg. your sofa or other soft surface and then twisting the handle pretty much as hard as you can by hand. You won't break the paddle, and if you have done it well, the handle should hold. If it doesn't then you are either not glueing it well, or the construction or materials of your paddle means that it isn't suitable for hot glue. Don't take your paddle out into the water until you've tested it. And make sure you protect the joint from direct contact with water by using appropriate tape.
Kami
Kami
1566 posts
1566 posts
3 Mar 2014 3:18am
I don't glue with araldite any more , give up and use plastic tape roll around .
Because i have been cutting several times each paddle before finding the good length . So i put "duck tape" or that kind of strong tape to fix the handle. Works OK, just remove and apply again if it's licking or start to wobble. It used to last some times but is not definitively done.
Plus, if you got a crack in the paddle you can open easily by removing and let the water flows out.Then fix the crack and tape the handle again
JohnnyMaya
JohnnyMaya
196 posts
196 posts
3 Mar 2014 7:32pm
A friend of mine who works with carbon composites once taught me a trick that as worked for me since that same day: doesn't matter how you glue your paddle, apply a bit of nail polish on the joint and then a layer of electrical tape.
No water inside the paddles... ever!

If you need to unglue the grip, it won't be a problem since nail polish is a very weak bond.
Kami
Kami
1566 posts
1566 posts
3 Mar 2014 9:16pm
JohnnyMaya said..

A friend of mine who works with carbon composites once taught me a trick that as worked for me since that same day: doesn't matter how you glue your paddle, apply a bit of nail polish on the joint and then a layer of electrical tape.
No water inside the paddles... ever!

If you need to unglue the grip, it won't be a problem since nail polish is a very weak bond.


I will do that way next time ; apply some gel before rolling the tape around. Obligado.
Ali Cat
Ali Cat
QLD
1205 posts
QLD, 1205 posts
4 Mar 2014 12:26am
magillamelb said..

About 4 weeks ago, I finally managed to get my Starboard High Aspect carbon paddle. I've followed all the instructions to the letter regarding the glueing of the top handle only to have the joint at the handle and shaft/blade joint both fail twice.

Do I just give up, clean all the hot glue out and epoxy the bloody thing or has someone actually had some success with the system?


Hi magillamelb, does the glue have a yellow-brown tint to it, if so, it may have been overheated at some stage and the structure weakened so it won't hold as well.
Also, if you didn't, or weren't able to, get a good seal when you glued the handle in the first time, then if any water was able to seep through imperfections in the glue and get into the paddle, the salt residue can both deteriotiate the glue or prevent it from sticking as well the second time.

I'd recommend cleaning off the existing glue and re-gluing using a fresh hot glue gun (think mine was about $20 from Bunnings but there are cheaper options available)- making sure there's no residue on any of the surfaces to be glued. i haven't had an issues in the few months since I did this - and it's a much easier option that 5min epoxy if you want to have the flexibility to adjust the paddle length in the future.
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