Advice on converting 1 piece mast to 2 piece

7 years ago
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WindyGuy
WindyGuy
1 posts
1 posts
13 Apr 2019 12:40am
Hi folks just bought some second hand equipment. Want to cut a fibreglass mast in half to make it easier to transport . Any advice please ? Thanks
AusMoz
AusMoz
QLD
1514 posts
QLD, 1514 posts
13 Apr 2019 6:03am
Would of been easier to buy a cheap 2nd hand 2 piece.
powersloshin
powersloshin
NSW
1855 posts
NSW, 1855 posts
13 Apr 2019 7:16am
Also because that mast will not work with more recent sails
Ben 555
Ben 555
NSW
456 posts
NSW, 456 posts
13 Apr 2019 9:37am
Don't
olskool
olskool
QLD
2463 posts
QLD, 2463 posts
13 Apr 2019 9:51am
Cutting n joining will prove to be very hard n the end result a waste of time. Mast wont suit modern sails. Ive rebuilt a broken ferrule 100%C 550 sdm. Easy enough to epoxy a spigot in the lower section. Easy enough to wrap the upper section in carbon. But without a lathe or similar to support it whilst doing it all, VERY hard to align both pieces to achieve a perfectly STRAIGHT mast once put together. I ended up with about 8mm runout at the tip. Took many hours of sanding n re epoxying n sanding to get it down to 8mm runout.
Sparky
Sparky
WA
1122 posts
WA, 1122 posts
13 Apr 2019 9:27am
Shore break will do it
Mark _australia
Mark _australia
WA
23709 posts
WA, 23709 posts
13 Apr 2019 12:06pm
I agree, too hard and carbon 2 piece has been out for so long you could find one for nothing possibly
What size?
RichardG
RichardG
WA
3763 posts
WA, 3763 posts
13 Apr 2019 12:42pm
I had a one piece mast in excellent condition from the early 1990s. It was a Neil Pryde Carbon 60 Constant Flex 460 cm weighing 1.75 kg and in excellent condition. These masts were made by Fiberspar in the US for NP.

I asked Brett Morris of Slake if it is feasible to convert the mast to a two piece ?

He said: "you can, but not sure if worth the work and ultimately cost involved.
Roughly speaking the process is a simple as cutting in half and creating a sleeve/ferrule using a carbon tube that fits inside perfectly. This really depends on the amount of taper, as the new ferrule will probably require machining to fit correctly.

Sounds easy, but it will have enough time that the cost will build up to the point it is cheaper and easier to buy a new mast. A 60% carbon mast these days is quite good value I believe."

I sold the mast.
Mastbender
Mastbender
1972 posts
1972 posts
14 Apr 2019 3:27am
Anybody even making one piece masts anymore?
A used one piece mast has to be so old that I'd be afraid to use it, use it for a flag pole, you just may be able to avoid a long swim, dragging what's left of your stuff.
MagicRide
MagicRide
688 posts
688 posts
14 Apr 2019 5:59am
Put some bait in the middle of the mast and throw it too the sharks.
forceten
forceten
1312 posts
1312 posts
14 Apr 2019 6:28am
Consider cutting into 3 sections, it will be 33% easier to transport.

either would be innovative.
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