Advice on fixing ding

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The Grinch
The Grinch
WA
733 posts
WA, 733 posts
16 Jul 2007 9:55am

I got an Evo and have put a small ding in the nose.

Am I better off using some sort of epoxy glue or using a ding stick?
Some of the skin is split and I want to seal the crack rather than gouge it out and fill.
Any suggesting?

Grinch
Gonewindsurfing247
Gonewindsurfing247
WA
966 posts
WA, 966 posts
16 Jul 2007 11:18am
Get a JP
555
555
892 posts
555 555
892 posts
16 Jul 2007 1:06pm
If you just try to seal it, it'll crack again.

Chances are pretty good that you've mashed a bit of the foam on the inside, so if you want to fix it once (instead of every time you use it) you'll need to do a bit of digging.

If you burrow out enough foam so that you can get back to the stuff that isn't mashed, and hollow out a bit under the skin where it isn't dinged, you can get away with filling the whole cavity with a thick brew of epoxy and micro-balloons. It's a tad heavier, but if the ding is really small, then it will help to toughen the skin up against splitting, and will transfer any future 'point loadings' across a wider area of the skin.. hopefully decreasing the dingability of that small piece of the nose. and it's watertight..

I'm pretty sure that the same injury can be inflicted on a JP..
jord070
jord070
WA
1109 posts
WA, 1109 posts
16 Jul 2007 1:39pm
i agree with 555. you can just seal a crack they will never be truly sealed, your better off to cut it out, get expansible foam and a epoxy fiberglass kit, and if you need it to look nice maby a can of automotive spray paint and a plastic primer.
P.C_simpson
P.C_simpson
WA
1492 posts
WA, 1492 posts
16 Jul 2007 2:13pm
fit it properly, epoxy with heaps of Q-cell to fill the hole and some epoxy and fiberglass over the top for strength, finish it off like you would a car, primer and white 2k paint.. and you will have to grind out the smashed glass. and jp's are eazier to fix, they don't use any quality material like carbon or kevlar.
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
16 Jul 2007 2:14pm

Thanks guys for all for your advice.
Too much epoxy,carbon,foam and magnets for my liking...
I might just take it to the shop
Juice
Juice
WA
280 posts
WA, 280 posts
16 Jul 2007 2:55pm
Good advice from 555,jordo and pc.
5 min araldite would form a better seal than the putty but both will crack easily when hit again.
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
16 Jul 2007 4:41pm
quote:
Originally posted by Juice

Good advice from 555,jordo and pc.
5 min araldite would form a better seal than the putty but both will crack easily when hit again.



What if I drill a small hole at the end of each crack and file away any jagged edges, leaving a small slot. Then fill with Araldite?
Mark _australia
Mark _australia
WA
23685 posts
WA, 23685 posts
16 Jul 2007 4:57pm
None of you know what you are talking about. Don't get upset yet .... I mean beeecause Grinchy has not told us what it looks like yet.

Dude is it a crack as in 0.5mm wide at most and 20mm long? That is different to a slightly larger crack surrounded by a depressed area, smaller cracks radiating outwards and an area say 10mm x 50mm which is noticeably soft.

I assume the latter. If it was the former, a dab of epoxy on the outside would be fine cos it is probably more a crack in the paint and one layer of glass and may be still watertight.

Grinchy it is not hard, don't be put off by the technical terms and the list of equipment or finishing products. It will be $20 for a 2part epoxy like West system (105 & 206) and a small bag of about 1cup of Q cell is about $5 from a WS shop. It is not expensive, and that will do you for a number of small ding fills. It is piss easy give it a go.
Richiefish
Richiefish
QLD
5612 posts
QLD, 5612 posts
16 Jul 2007 6:59pm
Dont use expanding foam. It will melt the foam due to a chemical reaction. Similar too ,polyester resin. go the epoxy !
Mark _australia
Mark _australia
WA
23685 posts
WA, 23685 posts
16 Jul 2007 5:03pm
Dunno about the cheap Bunning crap in a can, but the proper 2 part polyurethane foam doesn't, I pour it into all kinds of dings.
It is safer in a large fill because straight epoxy with no filler material gets hot and melts the styro as it cures....... ends up making a bigger hole.
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
16 Jul 2007 5:16pm
quote:
Originally posted by Mark _australia

None of you know what you are talking about. Don't get upset yet .... I mean beeecause Grinchy has not told us what it looks like yet.

Dude is it a crack as in 0.5mm wide at most and 20mm long? That is different to a slightly larger crack surrounded by a depressed area, smaller cracks radiating outwards and an area say 10mm x 50mm which is noticeably soft.

I assume the latter. If it was the former, a dab of epoxy on the outside would be fine cos it is probably more a crack in the paint and one layer of glass and may be still watertight.

Grinchy it is not hard, don't be put off by the technical terms and the list of equipment or finishing products. It will be $20 for a 2part epoxy like West system (105 & 206) and a small bag of about 1cup of Q cell is about $5 from a WS shop. It is not expensive, and that will do you for a number of small ding fills. It is piss easy give it a go.




Thanks Mark.

I'll take a pic of the area tonight and post it tomorrow. The damage is quite small and probably doesnt need filling.

I've done repairs with a ding stick so should be able to manage an epoxy repair.

Gaz
monster
monster
TAS
495 posts
TAS, 495 posts
16 Jul 2007 7:47pm
dont use car paints to cover repairs use flow coat its easy to work with ,is light,easy to sand, flexable ,maches most white colours
JESUS
JESUS
WA
150 posts
WA, 150 posts
16 Jul 2007 6:00pm
Whats flow coat ? Is is a paint or a resin ?
monster
monster
TAS
495 posts
TAS, 495 posts
16 Jul 2007 8:12pm
its a high build paint used on fibre glass,epoxy,gelcoate bases can be tinted ,micro beads added to form a putty , i use it alot to fix my boards and after applying with a roller sprinkle coarse salt on. when salt washes out leaves a good none slip, cheers bazz
nick125
nick125
27 posts
27 posts
16 Jul 2007 7:02pm
if your board is made from epoxy dont use flowcoat. flowcoat is polyester resin with heaps of pigment added so its incompatable.

you can put epoxy on polyester flowcoat but not the other way around....



just chamfer the crack back with grinder through the damaged area out 50mm on either side. then fill any deep gouges with qcell/microfibre/microballons/talc (depending on cost and if you give a **** about weight)

so now you have a area which should glass that is like this shape but blunter angles. (the filler is just filling any voids that wouldnt glass
/
\_________/

(not as deep.)

then just laminate with epoxy some rectangles of glass like 2 six ounces (cloth weight) or so

after grind back flat

fill weave of glass with filler

fair

mask rectangle wider than all sanding scratches

sand shine off up to tape (so paint will stick)

undercoat

sand undercoat flat (ie get rid of brush strokes)

mask new rectangle slightly wider than undercoat and again sand off shine

sprey 2 pack with touch up gun 2-3 coats





or just stop after glassing but sand off jagged edges first....

sorry for ridiculusly in depth reply been at work all day
Mark _australia
Mark _australia
WA
23685 posts
WA, 23685 posts
16 Jul 2007 7:09pm
that's y I asked what it looks like........ he said "crack" and if it is 2mm x 40mm in a non load bearing area like the nose, there is no need for the above complexity. All that reply does is make people think "jeez that is hard" and go to a shop where they pay $50- $100 to have a crack bogged and painted.... thinking they are paying for the above process when a lot of the time they are NOT.

Better off starting doing the easy ones yourself with epoxy and q-cell. Later on the left over epoxy is used for larger repairs needing glass cloth work.

Grinch post that pic and then we can advise.
nick125
nick125
27 posts
27 posts
16 Jul 2007 7:54pm
yeah sorry about that.

its actually pretty easy, i work part time for a boat builder and im an idiot and i can do it.

i still would suggest putting layer of glass over it as filler will just chip off.

if you want really easy fix just sand area chopp strand glass it with epoxy then sand of jagged bits.

make sure if board is made from epoxy use epoxy especially if styrofoam core as polyester resin will eat styrofoam
jord070
jord070
WA
1109 posts
WA, 1109 posts
16 Jul 2007 8:27pm
quote:
Originally posted by Richiefish

Dont use expanding foam. It will melt the foam due to a chemical reaction. Similar too ,polyester resin. go the epoxy !


dont go for the $12 cans. you need a 2 part mix (polyurethane). but some of the bunnings cans are fine for it aswell. just need to read the label. i have used the cheaper ones on two repairs and it didn't do anything, it all depends on your boards interior foam, and the type you buy. but you cant go wrong with he polyurethane foam
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
24 Jul 2007 10:31pm

All fixed.

I used a ding stick and car spray paint. You can't see the fix unless you look really close.

I remember a windsurf shop in the canaries and some guy showing me how tough their boards were. Can't remember the name now (fish something)
He had a demo board that he used to whap the crap out of with a hammer (yes a hammer). It would cause a ding in the board and then he'd get a hair dryer out and it would pop back with no structural damage to the skin.
My mate used to do the custom paint jobs on them and confirmed to me the boards were mega strong and it wasnt just a gimmick.
The boards were carbon skinned.
I want a board like that!!!
Not one that gets a whiff of a mast or boom and decides to split!!
Juice
Juice
WA
280 posts
WA, 280 posts
24 Jul 2007 10:46pm
Theres a particular brand of pvc foam that doesn't crack and fracture like the cheaper ones (1/2 the price) and it has a memory so when heat is applied to soften the epoxy resin the pvc underneath goes back to its normal shape. What was the board brand ???
decrepit
decrepit
WA
12885 posts
WA, 12885 posts
24 Jul 2007 10:53pm
quote:
Originally posted by Juice

Theres a particular brand of pvc foam that doesn't crack and fracture like the cheaper ones ---



Hmm sounds like airex or corecell.
all except my latest boards have airex decks, I haven't tried a heat gun on the dents, I'll give it a go, but not too hot!!!

But they're glass decks, not carbon, not sure if carbon would dent without fracturing, think it's too brittle.
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
24 Jul 2007 10:59pm
Yeah, this would have been about 1997.

He was a german guy who made the boards. I know they used to vacuum pack them to cure them.

The boards were specific to Fuerte Ventura, dont think he sold much other than to waveheads going to the island wanting a new board.
My wife just told me the shop was called flatfoot fish. I'll do a search on the web.
My mate Robbie still lives there and makes surf boards now. I'll ask him what they used to use materialwise.

Gaz
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
25 Jul 2007 12:46pm

witchcraft.nu/

These are the indestructible boards!

He's stil going strong after 10 years.
HAIL
HAIL
SA
1160 posts
SA, 1160 posts
25 Jul 2007 6:49pm
who is that on your avatar grinch??? your wife!??? haha
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
26 Jul 2007 10:55am
quote:
Originally posted by demons_taipan11

who is that on your avatar grinch??? your wife!??? haha



Nope! It's me, ya perv!
555
555
892 posts
555 555
892 posts
26 Jul 2007 11:49am
So.. The Grinch didn't really 'steal' Christmas.. She just turned up in her bikini, raised an eyebrow, and Christmas followed willingly!
The Grinch
The Grinch
WA
733 posts
WA, 733 posts
26 Jul 2007 11:58am
quote:
Originally posted by Mark _australia

that's y I asked what it looks like........ he said "crack" and if it is 2mm x 40mm in a non load bearing area like the nose, there is no need for the above complexity. All that reply does is make people think "jeez that is hard" and go to a shop where they pay $50- $100 to have a crack bogged and painted.... thinking they are paying for the above process when a lot of the time they are NOT.

Better off starting doing the easy ones yourself with epoxy and q-cell. Later on the left over epoxy is used for larger repairs needing glass cloth work.

Grinch post that pic and then we can advise.



Mark, et al,
Rude of me not to reply.
Thank you for all your help..

I got some before and after pics (not of me). I'll post then tonight when I get home.

Thanks all of you for your inputs. I hated taking to my nice new board with my "NEW" dremel (bunnings copy) drill.

Gaz

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