Carbon Fibre - Who, how where ?

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whippingboy
whippingboy
WA
1104 posts
WA, 1104 posts
3 Dec 2007 1:37pm
Hearing the price and availability issues with Carbon fibre people are having I had a question.

How is it made, I assume there must be some patents involved.
Who owns the patent, I know Dupont own Kevlar.

Where do they make it, why is there such a shortage ?

Can't we just have a carbon fibre tree

Any info appreciated as I like to sound informed when gibbering S#$%
stribo
stribo
QLD
1628 posts
QLD, 1628 posts
3 Dec 2007 2:45pm
I have heard that most carbon fibre comes from the Baltic region. It is a mineral and is mined.The reason for the shortage is the A380 airbus .Their demand for carbon fibre is huge.
I'm sure there are others on this forum that can add to this or correct me if i'm wrong.
Cheers
grumplestiltskin
grumplestiltskin
WA
2331 posts
evlPanda
evlPanda
NSW
9207 posts
NSW, 9207 posts
3 Dec 2007 4:57pm
Actually it is bicarbonate soda that is first mined and then bred with bran to produce "carbon fibre". This cross-breeding process is called "carbon dating" and goes back millions of years.

There are some skeptics who think it is made like this: pslc.ws/macrog/carfsyn.htm

There's a shortage?
whippingboy
whippingboy
WA
1104 posts
WA, 1104 posts
3 Dec 2007 3:54pm
Thanks Grumps
Now I know it's all about the PAN: (Polyacrylonitrile)
P.C_simpson
P.C_simpson
WA
1492 posts
WA, 1492 posts
3 Dec 2007 5:08pm
yer it's because of those massive freakin planes, stealing our carbon fiber and pumping carbon emissions into the air creating global warming, thus ruining our wind. the bastards, bring back the tall ships arrr.
Yer it's the planes, there all carbon now, but i was talking to a guy at the place i buy mine from, he said that it's starting to drop in price because they make heaps more now for this purpose and we can steal what there not using..
MikeyS
MikeyS
VIC
1509 posts
VIC, 1509 posts
3 Dec 2007 7:40pm
I found a US patent specification dating back to 1968 describing a process for manufacturing carbon fibre, so the technology goes back at least that far. Different companies might have live patents on their particular method of manufacture, and on the product made by that method, because carbon fibre has been around for more than 20 years, no one company will have a patent on "carbon fibre" as such anymore.

If you go to Google Patents and plug in "carbon fibre" or "carbon fiber", you should pull up plenty of patent specifications. Most of them will have a description about how it is made.

I could have cut and paste a huge chunk of some specis, but then you'd really sound like you were gibbering S#%$.
stehsegler
stehsegler
WA
3580 posts
WA, 3580 posts
3 Dec 2007 5:46pm
I don't think the "carbon shortage" has anything to do with the A380. As far as I know only the wings of the A380 are made of carbon. The type of carbon they use is of much higher quality than what is used in windsurf equipment (at least so I am told).

My guess is the tooling of carbon booms is not a quick process. Hence the shortage, if there actually is any, is due to the time it takes to manufacture products. The simply can't make them quick enough.
Mobydisc
Mobydisc
NSW
9029 posts
NSW, 9029 posts
3 Dec 2007 10:15pm
I think the shortage in carbon fibre is due to carbon trading.

With all the trading because of Kyoto protocol, its not cheap to pump it into the atmosphere anymore. From what I understand to make carbon fibre you get a fine net and catch the carbon in the air then spin it together around paddlepop sticks.


Due to trading, its now more profitable to sell carbon to Japanese and not to put carbon in the air, hence the shortage.

Mark _australia
Mark _australia
WA
23701 posts
WA, 23701 posts
3 Dec 2007 8:18pm
P.C_simpson said...


Yer it's the planes, there all carbon now, but i was talking to a guy at the place i buy mine from, he said ........


strewth how many planes have you BOUGHT????? you have a regular guy you buy from ??? I use the same guy cos I've only bought two airliners in my whole LIFE
Mark _australia
Mark _australia
WA
23701 posts
WA, 23701 posts
3 Dec 2007 8:20pm
oh yeah and shelsegler: it is the A380, pure and simple the price went up the instant they started making it. There would be thousands of sq metres in a wing and they are making hundreds of planes
sailquik
sailquik
VIC
6172 posts
VIC, 6172 posts
3 Dec 2007 11:39pm
The main structure of the fuselage in modern airliners as well are mostly made of carbon composite.
They use very high grade carbon Fibre but the factories don't want to make the cheaper stuff anymore because they can sell the dear stuff the Boeing etc....
Supply will eventually catch up.... I hope.
Back in the early '80's we used to use carbon fibre cloth in the hulls of our whitewater slalom racing boats. It was horribly expensive and consequently used very carefully at over $80 a square meter. Imagine that in todays dollars. I recon it would be nearly double! Kevlar was 'cheap' at only $25 a meter so we were much more inclined to use that. Happily, Kevlar was better for kayaks anyhow because of it's extreme resistance to the hull tearing open on rocks. Carbon fiber made very stiff boats but had to be protected with a layer of Kevlar anyhow or mixed in the weave with kevlar for tear resistance. Carbon/Kevlar cloth in a clear laminate looks fantastic!
I think the equivalent Carbon Fiber cloth is now priced at more like $30/m and I am sure it will get cheaper when the production capacity catches up with the aerospace industry. Apparently, Kevlar got much cheaper in the '80s when the US Navy started putting 20cm+ thick layers of it between the steel plating in their warships which stimulated huge production capacity.
Mark _australia
Mark _australia
WA
23701 posts
WA, 23701 posts
3 Dec 2007 11:13pm
I think you got ripped on carbon.. about $65 sq metre for 200gsm when I was buying it 6-7yrs ago
easty
easty
TAS
2213 posts
TAS, 2213 posts
4 Dec 2007 9:57am
sailquik said...

... Apparently, Kevlar got much cheaper in the '80s when the US Navy started putting 20cm+ thick layers of it between the steel plating in their warships which stimulated huge production capacity.


Was this like a torpedo proof vest for the ships?

whippingboy
whippingboy
WA
1104 posts
WA, 1104 posts
4 Dec 2007 11:19am
Cheers everyone
Here's a cool link that's on my level

www.f1technical.net/articles/3

I don't think it's the sort of thing you can whip up in the back shed
But who knows with the Indians and Chinese cranking it out, there should be a glut in a year or 2
sailquik
sailquik
VIC
6172 posts
VIC, 6172 posts
4 Dec 2007 1:50pm
easty said...

sailquik said...

... Apparently, Kevlar got much cheaper in the '80s when the US Navy started putting 20cm+ thick layers of it between the steel plating in their warships which stimulated huge production capacity.


Was this like a torpedo proof vest for the ships?




Exactly!
sailquik
sailquik
VIC
6172 posts
VIC, 6172 posts
4 Dec 2007 1:59pm
Mark _australia said...

I think you got ripped on carbon.. about $65 sq metre for 200gsm when I was buying it 6-7yrs ago


Ahhhh.... I was talking 26-7 years ago...
FormulaNova
FormulaNova
WA
15105 posts
WA, 15105 posts
4 Dec 2007 12:52pm
stehsegler said...

I don't think the "carbon shortage" has anything to do with the A380. As far as I know only the wings of the A380 are made of carbon. The type of carbon they use is of much higher quality than what is used in windsurf equipment (at least so I am told).

My guess is the tooling of carbon booms is not a quick process. Hence the shortage, if there actually is any, is due to the time it takes to manufacture products. The simply can't make them quick enough.


I can't help but hoping that they make it out of better carbon than they use in 100% carbon formula masts

Otherwise, I think I would only catch an A380 at night time in case the wings snap off in mid-flight!
elmo
elmo
WA
8895 posts
WA, 8895 posts
4 Dec 2007 1:04pm
FormulaNova said...

stehsegler said...

I don't think the "carbon shortage" has anything to do with the A380. As far as I know only the wings of the A380 are made of carbon. The type of carbon they use is of much higher quality than what is used in windsurf equipment (at least so I am told).

My guess is the tooling of carbon booms is not a quick process. Hence the shortage, if there actually is any, is due to the time it takes to manufacture products. The simply can't make them quick enough.


I can't help but hoping that they make it out of better carbon than they use in 100% carbon formula masts


Otherwise, I think I would only catch an A380 at night time in case the wings snap off in mid-flight!




The planes are most likely built with longer stronger fibres than your formula masts.

The difference is that if you purchased a mast which was engineered like the planes, then you would pick it up and grizzle about the weight then you would crap your pants with the price.
Rider5
Rider5
WA
567 posts
WA, 567 posts
4 Dec 2007 2:01pm
I was informed by both FGI and Kirkside (composite suppliers) that there were only 2 manufacturers of carbon in the world and the 2 airline makers bought up all of their carbon. Hence the shortage of carbon, before the shortage about 2 years ago carbon was $65/m now its $85/m The shortage only seems to be with the bi axial woven fabric, seems to be ample uni directional and stiched carbon roving available.
Mark _australia
Mark _australia
WA
23701 posts
WA, 23701 posts
4 Dec 2007 8:00pm
FormulaNova said...

stehsegler said...

I don't think the "carbon shortage" has anything to do with the A380. As far as I know only the wings of the A380 are made of carbon. The type of carbon they use is of much higher quality than what is used in windsurf equipment (at least so I am told).

My guess is the tooling of carbon booms is not a quick process. Hence the shortage, if there actually is any, is due to the time it takes to manufacture products. The simply can't make them quick enough.


I can't help but hoping that they make it out of better carbon than they use in 100% carbon formula masts

Otherwise, I think I would only catch an A380 at night time in case the wings snap off in mid-flight!



No in the end you can weave it anyway you like or lay it up anyway you like, but carbon is not good at continual flexing. It is brittle and 100% SDM's will always break earlier than recreational sailor's 50% - 75% masts

snides8
snides8
WA
1731 posts
WA, 1731 posts
4 Dec 2007 8:59pm




No in the end you can weave it anyway you like or lay it up anyway you like, but carbon is not good at continual flexing. It is brittle and 100% SDM's will always break earlier than recreational sailor's 50% - 75% masts




hope the wings dont fall off those new air buses...not the sort of thing you want to happen out the back of lano!!
seriously though i have read somewhere where the aero skeptics have got big concerns over the use of carbon especially in wings as it doesn't (supposedly) have the resilience or 'give that the traditional ali rivet construction gives.
then again the weight savings add up to more dollars in the airline pockets in terms of fuel savings i guess..
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