leaving gap at downhaul bottom between pulleys

22 days ago
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gandalf99
gandalf99
34 posts
34 posts
1 Oct 2026 6:28am
Bit of a silly topic perhaps, but curious if I am missing anything:

Assuming the sail has correct downhaul tension, are there are any changes/consequences to be expected when the entire rig is, say, 4cm higher than it would be if it were pulley-to-pulley at the bottom?

For a simplistic example, if the downhaul number is 374, you can rig a 370 with 4cm extension and pull all the way down to the bottom pulley. Or if you had 8cm extension, you can downhaul until you are 4cm from the pulley. The sail has the same tension/shape in either case. Your body is now 4cm lower at any given point on the sail, which should be mostly irrelevant unless you got silly with the number.

Is there anything else that will happen doing this vs. rigging with the minimal base extension? There are a few different reasons for doing this, one of them is that on some very tiny sails the boom cutout is too low. Raising the whole rig allows me to have the correct boom height. I've done it countless times with one particular sail and its seems no different to me.
elmo
elmo
WA
8907 posts
WA, 8907 posts
1 Oct 2026 6:40am
The extension numbers are a guide, if you have found the correct rigging downhaul and you have 4cm extra, then shorten your extension next time.
It is also possible that you are under down hauling your sail which is quite common.
The extra height at the bottom of the sail is only an issue for race sails for closing the gap. The critical height (boom) is set by yourself.
decrepit
decrepit
WA
12924 posts
WA, 12924 posts
1 Oct 2026 9:57am
In theory a gap between sail and board, decreases sail efficiency. how much practical effect that has is anybody's guess.
Maddlad
Maddlad
WA
945 posts
WA, 945 posts
1 Oct 2026 12:06pm
gandalf99 said..
Bit of a silly topic perhaps, but curious if I am missing anything:

Assuming the sail has correct downhaul tension, are there are any changes/consequences to be expected when the entire rig is, say, 4cm higher than it would be if it were pulley-to-pulley at the bottom?

For a simplistic example, if the downhaul number is 374, you can rig a 370 with 4cm extension and pull all the way down to the bottom pulley. Or if you had 8cm extension, you can downhaul until you are 4cm from the pulley. The sail has the same tension/shape in either case. Your body is now 4cm lower at any given point on the sail, which should be mostly irrelevant unless you got silly with the number.

Is there anything else that will happen doing this vs. rigging with the minimal base extension? There are a few different reasons for doing this, one of them is that on some very tiny sails the boom cutout is too low. Raising the whole rig allows me to have the correct boom height. I've done it countless times with one particular sail and its seems no different to me.


You should always have the sail as close to the board as possible to lower the center of effort and centre of gravity in your rig. You can go a couple of centimetres extra if you need more acceleration or release from the sail in gusts, but if you have a big gap between the pulleys on the bottom of the sail and the mast extension thats not efficient.



Orange Whip
Orange Whip
QLD
1091 posts
QLD, 1091 posts
1 Oct 2026 5:31pm
I find that when using a Power XT extension you have to leave at least an extra couple of cm otherwise de-rigging the XT will be problematic. Is this what other Power XT users have found?
SurferKris
SurferKris
514 posts
514 posts
1 Oct 2026 5:27pm
I set my boom height in relation to how the sail feels and how the board behaves on the water. So the "boom-height" in my case would be fixed in relation to the power-center of the sail. Thus having an extra gap between the pulley would mean that the height of the boom, compared to the deck of the board, would be unnecessarily height. This is most noticeable on larger sails where the boom tends to end up fairly high (about chin-level on Formula sails) , and I always strive to have a small gap at the pulleys (maximum around 2cm, but never 0 cm as then one can not fine-tune the downhaul).

For wave-riding you also want to avoid a high boom position as this reduces the reach of the arms and limits the body movements and the ability to put pressure on the rail of the board etc. So it is not about "closing the gap", or sail efficiency, in this application.
Manuel7
Manuel7
1368 posts
1368 posts
2 Oct 2026 3:35am
On my old sails, especially on my smaller one (4.2) I like to have it set a little higher to catch more wind up top. Modern sails don't matter as much. It's nice to have it close to the deck but not a necessity.
vosadrian
vosadrian
NSW
475 posts
NSW, 475 posts
2 Oct 2026 9:47am
I have power XT and normally add 2cm to the recommended luff length. This makes it a little easier to work with the XT release and also allows for more downhaul if required. The great thing about the XT is it is so easy to add more downhaul on the water. 2cm extra gives me enough to get to max downhaul on my sails and still have a bit to spare to enable a bit more lever pressure to change the lever switch from tightening to loosening.

One point worth mentioning is I use the XT base/tendon also which is pretty low profile and mounts the extension pretty close to the board compared to others.
Imax1
Imax1
QLD
4993 posts
QLD, 4993 posts
2 Oct 2026 12:44pm
vosadrian said..
I have power XT and normally add 2cm to the recommended luff length. This makes it a little easier to work with the XT release and also allows for more downhaul if required. The great thing about the XT is it is so easy to add more downhaul on the water. 2cm extra gives me enough to get to max downhaul on my sails and still have a bit to spare to enable a bit more lever pressure to change the lever switch from tightening to loosening.

One point worth mentioning is I use the XT base/tendon also which is pretty low profile and mounts the extension pretty close to the board compared to others.


Power XT are ace.
Mark _australia
Mark _australia
WA
23833 posts
WA, 23833 posts
2 Oct 2026 12:10pm
Manuel7 said..
On my old sails, especially on my smaller one (4.2) I like to have it set a little higher to catch more wind up top. Modern sails don't matter as much. It's nice to have it close to the deck but not a necessity.



You reckon if you set the sail to be 4cm higher you can actually feel it? Yeah the wind is stronger up there … but 4cm? Nope
You’re having a lend surely….
Matt UK
Matt UK
WA
301 posts
WA, 301 posts
2 Oct 2026 2:58pm
I have got a Duotone 6.2m super star sail, it set with 2cm less extension and 4 cm less outhaul then the printed measurements on the sail. I have tried it to their measurements but its dead flat and too twisty.
jn1
jn1
SA
2878 posts
jn1 jn1
SA, 2878 posts
2 Oct 2026 9:18pm
Imax1 said...

Power XT are ace.


What is the reliability of this design like ?. In 2010, when I still starting out, I remember another beginner had an extension of this same design (not a Duotone). All I remember is him swearing at it every time he used it. Then, one session, I saw him walking back in with a badly damaged rig. And he was pissed off. He said this extension let go, and he catapulted through his sail. His rig was ****ed. I just remember him dragging his gear to his ute, throwing the whole thing into the back with no care at all, doing a burn out, and speeding off. That was my experience with this design. I never dared to get one. Was this guy an outliner ?
WillyWind
WillyWind
602 posts
602 posts
3 Oct 2026 9:06am
That was 15 years ago and being used by a beginner so hard to say what went wrong. I used the original one and now using the 2.0 version. Never had a problem other than once I needed to replace the line because it was slipping. You have to get the OEM because it’s a tad thicker than what non-Duotones are (5.2mm v 5mm or something like that). I have yet to meet a person who has tried them and gone back to regular ones.
Ollie0110
Ollie0110
VIC
16 posts
VIC, 16 posts
3 Oct 2026 3:19pm
I have used a 5.7 with a 446luff on a 460 so it sits up a bit high and it didn't really feel that much different apart from getting pulled over the board a little bit more when going further downwind and feeling a bit dampened
Gestalt
Gestalt
QLD
15059 posts
QLD, 15059 posts
3 Oct 2026 4:17pm
gandalf99 said..
Bit of a silly topic perhaps, but curious if I am missing anything:

Assuming the sail has correct downhaul tension, are there are any changes/consequences to be expected when the entire rig is, say, 4cm higher than it would be if it were pulley-to-pulley at the bottom?

For a simplistic example, if the downhaul number is 374, you can rig a 370 with 4cm extension and pull all the way down to the bottom pulley. Or if you had 8cm extension, you can downhaul until you are 4cm from the pulley. The sail has the same tension/shape in either case. Your body is now 4cm lower at any given point on the sail, which should be mostly irrelevant unless you got silly with the number.

Is there anything else that will happen doing this vs. rigging with the minimal base extension? There are a few different reasons for doing this, one of them is that on some very tiny sails the boom cutout is too low. Raising the whole rig allows me to have the correct boom height. I've done it countless times with one particular sail and its seems no different to me.





I can’t see much of an issue doing this. A lot of people set +2 on their extensions so they can go +1 if it’s cranking. Or if your sail has odd numbers on downhaul length and your extension is even numbers you can’t go block to block. Important part of your post is that you are applying the correct downhaul.

If you are using a much longer extension to allow the extra 4cm then this is not ideal as the extra extension length changes the mast bend curve. You will notice most sail sizes are designed to work on shorter extensions. This is done on purpose by the sail designers.

Can’t see how outhaul would be different as everything is going up 4cm.

Needing to add 4cm does seem odd though. Are you using sails designed with lower clews and boom cutouts like the severne redback?.
jn1
jn1
SA
2878 posts
jn1 jn1
SA, 2878 posts
3 Oct 2026 8:47pm
Gestalt said..

If you are using a much longer extension to allow the extra 4cm then this is not ideal as the extra extension length changes the mast bend curve.


Hmmm, could that be a useful rig tuning method ?

Willywind: Ok, thanks.
gandalf99
gandalf99
34 posts
34 posts
3 Oct 2026 11:18pm
Gestalt said..

Needing to add 4cm does seem odd though. Are you using sails designed with lower clews and boom cutouts like the severne redback?.


I use Hot Sails KS3. On the smaller ones (3.1, 3.4), the boom cutout is lower than I'd prefer for the boom height I want, but just +2cm makes enough room. I have then been rigging most of my other sails at +2cm base just so I don't have to adjust the thing.

But I have ONE sail that needs +4cm...so I figured I'd just run them all at +4cm. Like I said, kinda silly...
SurferKris
SurferKris
514 posts
514 posts
5 Oct 2026 2:41am
Gestalt said..

If you are using a much longer extension to allow the extra 4cm then this is not ideal as the extra extension length changes the mast bend curve.


Not really, if the sail has a fixed top. With a vario-top though you could play around with different positions of the mast inside the luff pocket.
DI7
DI7
32 posts
DI7 DI7
32 posts
5 Oct 2026 6:28pm
3 - 20 mm remaining to play with downhaul are enough for me with a Power XT 2.0.

Never adjusted Downhaul more than two clicks on the water - in both directions (Warp Fin).
With 3 mm remaining I can also release it using -.
Manuel7
Manuel7
1368 posts
1368 posts
6 Oct 2026 3:22pm
Mark _australia said..

Manuel7 said..
On my old sails, especially on my smaller one (4.2) I like to have it set a little higher to catch more wind up top. Modern sails don't matter as much. It's nice to have it close to the deck but not a necessity.




You reckon if you set the sail to be 4cm higher you can actually feel it? Yeah the wind is stronger up there … but 4cm? Nope
You’re having a lend surely….


You could try it and see for yourself on an underpowered sail. Ideal to have access to similar repetitive conditions.
Mark _australia
Mark _australia
WA
23833 posts
WA, 23833 posts
6 Oct 2026 4:35pm
Dude the difference over 10m is about a knot or two.
You are not feeling 4cm

Windshear calculators avail online. Yes there is a greater difference between water level and 4m up, than say 10m vs 14m. . Yes having more sail above waves is great. But if it made that much difference we'd see speed sailors arguing over recessed decks vs actual data for speed - and we don't.

I still call BS
jn1
jn1
SA
2878 posts
jn1 jn1
SA, 2878 posts
6 Oct 2026 10:35pm
I agree with Mark. Are you sure you're not inadvertently raising your boom height by a few cm's as well ?. This will have the same effect.
Awalkspoiled
Awalkspoiled
WA
548 posts
WA, 548 posts
6 Oct 2026 8:37pm
For sails with an unusually low foot, especially on foil, it's a really good idea to keep 4cm between the pulleys. The reason is that otherwise if you try to fast-tack or foil-tack with the sail all the way down the foot will foul on the rear footstraps. You'll still have no problem closing the gap on reaches.
musorianin
musorianin
QLD
598 posts
QLD, 598 posts
10 Oct 2026 1:02pm
4 cm to spare is nothing assuming everything is set 4cm extra in the extension. Sometimes i would leave set the ext a notch higher if i decide if kindly i might want to bring in more down haul mid season. Even without XT it still beats having to release tension on the beach so you can pull the extension out of the luff pocket to adjust it. You just come in, disconnect, yank a bit further in, reconnect and go on you way
Manuel7
Manuel7
1368 posts
1368 posts
12 Oct 2026 1:43am





utcminusfour
utcminusfour
830 posts
830 posts
12 Oct 2026 9:32pm
If there is not a tack strap in use, then any distance between the pulleys will increase twist.
Manuel7
Manuel7
1368 posts
1368 posts
19 Oct 2026 10:00am





utcminusfour said..
If there is not a tack strap in use, then any distance between the pulleys will increase twist.



There's hardly any wind down there of significance anyway. That said the old sails are cut lower aren't they?
mathew
mathew
QLD
2204 posts
QLD, 2204 posts
19 Oct 2026 3:21pm
utcminusfour said..
If there is not a tack strap in use, then any distance between the pulleys will increase twist.


This is an unusual statement. Please explain some of the details.


52 posts
21 Oct 2026 6:24am
WillyWind said..
That was 15 years ago and being used by a beginner so hard to say what went wrong. I used the original one and now using the 2.0 version. Never had a problem other than once I needed to replace the line because it was slipping. You have to get the OEM because it’s a tad thicker than what non-Duotones are (5.2mm v 5mm or something like that). I have yet to meet a person who has tried them and gone back to regular ones.




I used a Duotone Power XT for a couple of years (I had two!), then they both started slipping and I never bothered to repair them, so I went back to a much simpler standard mast extension that I could trust. I've absolutely no interest in going back to the Power XT.

I tend to set my downhaul once on the beach and just forget about it. I always use a setting near maximum downhaul anyway, which is my overall preference to suit my riding style. Once or twice when I've been caught out by the wind suddenly nuking, I've been able to crank more DH while on the water and the rig still attached to the board, using my harness. To my mind, the Power XT just adds unnecessary complication, it's just another thing that *could* fail on the water. To my eye at least - the XT mechanism itself also raises the effective height of the pulley block and hence the whole rig, by about 2 cm - compared to a simple conventional extension downhaul pulley. The only place I could see a Power XT being potentially useful is tuning windfoil gear while out on the water.

Overall comment though: This thread has gone really weird 😂
ausbinny
ausbinny
205 posts
205 posts
21 Oct 2026 9:36am
mathew said..

utcminusfour said..
If there is not a tack strap in use, then any distance between the pulleys will increase twist.



This is an unusual statement. Please explain some of the details.




Generally race / speed oriented sails as below

Tack strap tensions through the foot of the sail (adding more power) loose will reduce power / release tension

but

If both the pulleys are not close together the foot will have less tension (along the leech) opening up the sail (as the tack pulley will be closer to the clew - further from the mast)
vosadrian
vosadrian
NSW
475 posts
NSW, 475 posts
21 Oct 2026 3:13pm
AoetearoaSailor said..

WillyWind said..
That was 15 years ago and being used by a beginner so hard to say what went wrong. I used the original one and now using the 2.0 version. Never had a problem other than once I needed to replace the line because it was slipping. You have to get the OEM because it’s a tad thicker than what non-Duotones are (5.2mm v 5mm or something like that). I have yet to meet a person who has tried them and gone back to regular ones.





I used a Duotone Power XT for a couple of years (I had two!), then they both started slipping and I never bothered to repair them, so I went back to a much simpler standard mast extension that I could trust. I've absolutely no interest in going back to the Power XT.


Clearly it is a bit of an individual thing. I am a fairly recent adopter of the XT with about 1 season so far. It has been a revelation for me. I have a dodgy back and for many years have used a rig winch which worked fine, but if I needed to add extra downhaul on the beach I had to go to the car to get the winch... or risk a back problem without. Now I have no need for any tools and can add downhaul without removing the rig from the board. Threading the line in the sail is quicker. It is just a better experience all around. I expect after a few seasons it will slip, but I don't think replacing the rop every few seasons is a big deal for general maintenence. I wish I made the change years ago!
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