quote:
Originally posted by Harrow
Decrepit,
Why don't epoxy boards used the closed cell urethane foam? Then we wouldn't have all this worry about water take-up, would we?
Good question Harrow,
Basically I think it's density and price, traditional urethane foam blanks are around 30kg/M3, wheras most sandwich board's foam is under 20kg/M3. It's possible to make the foam lighter, Stone surfboards in Geraldton is making sandwich construction boards with it, but still using polyester esin. (think he's worried about epoxy's toxicity).
The problem I have with this is fixed blank size, limits shaping options somewhat, especially for bigger boards.
There's also a closed cell styrene foam, I've made a couple of boards from that and BlueJuice was making custom boards from it. Unfortunately they've increased it's density, so a light board is no longer possible with it. Blue Juice was looking for a substitute, don't think he's had any luck.
I'm sure if the big companies really wanted to they could come up with a process to use closed cell foam of some description, us little guys can only go with what's available.