Power Inverters for Cars

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dinsdale
dinsdale
WA
1227 posts
WA, 1227 posts
6 Apr 2013 9:26pm
Gestalt said...
a transformer can be used as a dc to dc converter. as can an inductor.

You got in over your head right here

Gestalt said...
anyways, the point of using a transformer other than step up or step down properties is the isolation it provides.

You cannot use a transformer to step up/down or isolate DC. An inductor (or a transformer primary or secondary) is a short circuit to DC, just as a capacitor is to AC.


Gestalt said...
now i am in over my head.

Now you're well and truly in over your head.

dinsdale
dinsdale
WA
1227 posts
WA, 1227 posts
6 Apr 2013 9:32pm
Gestalt said...
yes but if the dc is pulsing it does.

Pulsing DC is effectively AC with an elevated or depressed zero. And yes that idea is used, but it's a quick and dirty, inefficient way to go.
FormulaNova
FormulaNova
WA
15101 posts
WA, 15101 posts
7 Apr 2013 5:28am
Ian K said...
FormulaNova said...


Hate to scare you Ian, but they still use three-terminal regulators when the price matters. Who cares about efficiency when the user only cares about price.

Switchmodes can have variable frequency, variable pulse width, or a combination.

Silicon Chip (the magazine) has a few DC motor controllers that use switching designs to reduce motor speeds. Not quite the same as a regulated switching power supply, but they do use the same IC in the same fashion.




What! not the LM309?



No, not the LM309. I grew up with 7805's myself.

Anyway, no, I was referring to a TL494 which seems to have been used in switchmode PC power supplies for a long time.
Gestalt
Gestalt
QLD
14965 posts
QLD, 14965 posts
7 Apr 2013 9:15am
dinsdale said...
Gestalt said...
a transformer can be used as a dc to dc converter. as can an inductor.

You got in over your head right here

Gestalt said...
anyways, the point of using a transformer other than step up or step down properties is the isolation it provides.

You cannot use a transformer to step up/down or isolate DC. An inductor (or a transformer primary or secondary) is a short circuit to DC, just as a capacitor is to AC.


Gestalt said...
now i am in over my head.

Now you're well and truly in over your head.




yes i understand that, however i always thought, and could well be wrong, that pulsing dc could be stepped up or down via a transformer.
d1
d1
WA
304 posts
d1 d1
WA, 304 posts
7 Apr 2013 9:01am
Ian K said...
From what I can gather the switch mode regulators work by tapping current into one end of an inductor at high frequency by switching the supply. Then I suppose the tapping frequency is regulated to make sure the load at the other end of the inductor has the specified voltage across it? Anybody found a simplified circuit diagram of one? Must be a diode or two involved - they still use diodes don't they?


Ian, a switchmode power supply simply chops up DC into AC and uses a transformer for the conversion. The transformed AC is then rectified back into DC.

A buck converter, on the other hand, uses just an inductor which is charged at a certain duty cycle:

upload.wikimedia.org/wikipedia/commons/5/52/Buck_operating.svg

It can only step down, and is very efficient, especially compared to the linear (LM78xx-series) regulators. In order to provide accurate output voltage, there is a feedback loop (not shown in the above picture) which regulates the frequency and duty cycle of the supply side. A very typical regulator IC would be the LM2576, which requires just the inductor, diode and a few external capacitors, and has a typical conversion efficiency of over 80% (there are even more efficient versions). Despite it not being linear, the output voltage is quite clean, and with minimum ripple.

A car inverter is a switchmode supply. It takes the input 12V, chops it into high-frequency (as in, higher than 50 Hz) AC, pushes it through a transformer, and integrates (smoothes) the output. The chopping circuit is modulated appropriately, in order to provide an approximation of a 50 Hz sine-wave after the integration step. There is a "flyback" control loop to provide accuracy. The additional step up in voltage, as well as the DC offset removal, are done by a secondary transformer, operating at 50 Hz.

d1
d1
WA
304 posts
d1 d1
WA, 304 posts
7 Apr 2013 9:27am
Gestalt said...
yes i understand that, however i always thought, and could well be wrong, that pulsing dc could be stepped up or down via a transformer.


That's correct. The transformer has to be designed with the square wave input in mind (the fast rise time is a challenge). And yes, classic transformers do provide galvanic isolation, and are used for this purpose. There are transformer types, such as the autotransformer, which do not possess this attribute though.
Ian K
Ian K
WA
4169 posts
WA, 4169 posts
7 Apr 2013 11:51am
Thanks D1, the Buck converter looks like what I was imagining. Wouldn't they be the best for reducing 12 volts to the lower voltage of most portable computer gadgets? But then again with a bit of synchronised switching at the load end more than 12 volts should be possible.

There's an analogy to the water hammer pump, the slow water swings a hammer that belts a smaller volume of water to a higher level.




I like it that electronics always has a plumbing analogy

1. Input voltage (water head) running into the pipe (inductor)
2. Switching on/off 2N3055 (auto tap turning on/off)
5. diode (one way valve)
6. Capacitor (reservoir with compressible air on top)
3. Output voltage (water with higher head)
Gestalt
Gestalt
QLD
14965 posts
QLD, 14965 posts
7 Apr 2013 1:59pm
if you are using it to drop it to 5v for usb you also need to incorporate a current limiting circuit.
Gestalt
Gestalt
QLD
14965 posts
QLD, 14965 posts
7 Apr 2013 2:00pm
d1 said...
Gestalt said...
yes i understand that, however i always thought, and could well be wrong, that pulsing dc could be stepped up or down via a transformer.


That's correct. The transformer has to be designed with the square wave input in mind (the fast rise time is a challenge). And yes, classic transformers do provide galvanic isolation, and are used for this purpose. There are transformer types, such as the autotransformer, which do not possess this attribute though.


cheers.
d1
d1
WA
304 posts
d1 d1
WA, 304 posts
7 Apr 2013 1:11pm
Ian K said...
Thanks D1, the Buck converter looks like what I was imagining. Wouldn't they be the best for reducing 12 volts to the lower voltage of most portable computer gadgets? But then again with a bit of synchronised switching at the load end more than 12 volts should be possible.


Yes, a buck converter IC with a few extra components would be the most elegant, and probably the most efficient way to convert 12 VDC to 5 VDC (USB power). For example, the LM2651 step-down buck converter IC is specified to provide 97% efficiency - that will be difficult to beat.

There is actually an electronics circuit concept called a "charge pump". It operates in a similar way to the water pump on the video, and can be cascaded. It can be used to up-convert DC voltage, but is not very good at providing plenty of current. As an example, there is a very popular and famous chip, the MAX232, which uses a capacitor-based charge pump to provide positive and negative 12 VDC from a single 5 VDC supply.
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