Hi there,
My wheels are just peter Lynn buggy wheels I took off my old crap kite buggy (the best bits on it

) the axles are also cut from my buggy, so I guess what im saying is, I have no crap buggy any more. You may well notice that all the bits that are supposed to be square are round on mine, I only did this as it was already available and it fitted in well with the bits off my buggy. if I do another then it will be as landyacht says. I recon square would be much easier to make, but up to now I have spent nothing apart from the welding rods I used.
When I was on about my mast being to long I was refering to it on the car, but I guess you worked that out. thanks for the heads up about cutting and rejoining the mast, I will give it a go. last time I went away with it I spent much time making sure no body hit their head on it. It only was a foot to long, but people seemed drawn to it

just the paint job to do now and then its down to the seat, and I had a good idea there. I wondered about making a plywood laminate seat, made from layers of 3mm ply stuck together in an shallow S shape to support behind the knees and come up behind the rear to provide a bit of back support. Then again out of ply make a curved back to hold me in a bit. It should be quite easy, and I will post photos of it in progress.
Last of all, here are photos to show the progress.
Be happy

Jay