snides8 said...elmo said...
The use of O'rings is not flawed.
The use of the wrong sized ones is.
Most Orings used are 1.25mm - 1.5mm cross section do not cover the thread entry properly.
It's not a tough issue to resolve.
have to disagree...compressing an o ring between 2 flat surfaces (one of which is spinning) is not the right application or use of an o ring...although it works in a fashion
Speaking as a "Gasket" manufacturer using a flat gasket on a rotating surface is none to good either in fact with the introduction of sand it is worse.
The "O"ring as you say is not ideal but it does have the benefits of point loading which can give a better seal.
The big problem is that the sizes of the "O"rings generally used are to small and that they barely cover the groove which is the start of the thread (no the top of the hole is not a smooth faces some people may believe).
By increasing the OD of the oring, you get a larger contact area, a correctly chosen "O"ring cross section will also allow the "O"ring to seal on the outside of the hole as well as the bottom face of the hole. I had to do this after I had a vent hole redone with a Helicoil (metal thread repacement) which requires a bigger hole to be made, since using the larger "O"rings I get a definitive pressure change (hissing air) when I open the vent after a session.
Sand in the hole can still allow (within reason) the plug to seal, but will be detrimental to the life of the seal.
Plug "O"rings and gaskets should be checked and replaced regularly, as Steve said they rotating action of the plug is not what a "O"ring is originally designed for and
IT WILL WEAR. If you are a gorilla who thinks the bung should be tightened to such a load that it pokes out the bottom of the board then yours should be checked and replaced more frequently. Sand will also wear away at the "O"ring.
Do not blame the manufacturers of your board because you don't check your kit properly.