Lithium Battery Replacement

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Toph
Toph
WA
1901 posts
WA, 1901 posts
30 Jun 2026 7:06pm
My AGMs are not particularly all that old but I suspected they were buggered due to my own neglect.


I will almost definitely upgrade to LiFePO4 with an increased capacity. There are some great deals at the moment and LiFEPO4 batteries are definitely getting cheaper.

What I’m becoming more and more confused with are the actual cells used in the battery. EVA seems to be common but expensive. Maybe they are in the likes of Victron branded batteries. But this one from Salty Captain (didn’t know they made batteries) seems like a good price and my research shows that’s the battery cells are of a good quality also..

Has Lithium now largely just come down to brand names or is there still a big difference in the cells?

saltycaptain.com.au/products/powercell-200ah-super-slim-battery-with-bluetooth
garymalmgren
garymalmgren
1411 posts
1411 posts
30 Jun 2026 7:47pm
Hi Toph
Re Lithium batteries
There are lots of guys with opinions on Youtube.
One guy that I take seriously is Kevin Bothby.
He is a full time live aboard with a circumnavigation in the engineless Ruth Avery. under his belt.
5 years ago he switched to Lithium batteries. and he has had no problems since then.


Re your question "Has Lithium just come down to brand name or is there still a bog difference in the cells?"
My answer, We used to say you get what you pay for.
Now with rebranding that is not so set in stone.
Distributors buy in bulk and then rebrand, so it has become really difficult to discern between expensive = the best and expensive = a rebrand.
Made in China or assembled in the U.S?
Assembled in the U. S. (or any other country) could just mean slipped into the shipping cardboard box.
Check Kevin's take. I might help you decide.

gary
Toph
Toph
WA
1901 posts
WA, 1901 posts
30 Jun 2026 8:43pm
garymalmgren said..
My answer, We used to say you get what you pay for.



And this has become the issue. You use to buy quality in Pioneer, Samsung, Sony etc for 1000’s of dollars or a Grogen for a few 100 dollars to find that it’s a rebranded Samsung. Turns out same quality even if it’s not the latest model.


I’ll watch that video Gary, and thanks for your reply. I’m looking for maybe 400 amps so I’ll take a closer look at those Salty Captains.
Trek
Trek
NSW
1231 posts
NSW, 1231 posts
2 Jul 2026 4:03am
IMHO even LiFePO4 barreries can burn but are enormously safer than other chemistries. Thermal run away much less likely. Since we cant see inside a big battery we have to assume its unknown BMS and cell quality unless certified. So take precautions. Put them in a metal vented box so if they fail the fire is less likely to sink the boat. Like on aircraft that use them. And monitor their temperature. I dont have mine in a box but both batteries have temperature sensors glued on top to trigger an alarm if they get hot and isolation relays to disconnect them if that happens.Maybe Im paranoid but fires on boats are scary.
Kinora
Kinora
VIC
204 posts
VIC, 204 posts
2 Jul 2026 5:58pm
Trek said..
IMHO even LiFePO4 barreries can burn but are enormously safer than other chemistries. Thermal run away much less likely. Since we cant see inside a big battery we have to assume its unknown BMS and cell quality unless certified. So take precautions. Put them in a metal vented box so if they fail the fire is less likely to sink the boat. Like on aircraft that use them. And monitor their temperature. I dont have mine in a box but both batteries have temperature sensors glued on top to trigger an alarm if they get hot and isolation relays to disconnect them if that happens.Maybe Im paranoid but fires on boats are scary.


I was told recently that I could only upgrade to Lithium batteries if they were in a sealed compartment that vented outside the cabin. Is this so? In that case my upgrade options are limited without substantial work.
Trek
Trek
NSW
1231 posts
NSW, 1231 posts
3 Jul 2026 7:38am
There actually is a USA standard for installation of lithium batteries on boats ABYC E-13. The American Boat and Yacht Council’s industry-standard for the safe installation, operation, and maintenance of lithium-ion battery systems on recreational boats. It requires marine-certified batteries that meet IEC62619 (ie. they should come with a certificate of safety), proper ventilation, robust Battery Management Systems (BMS that actually work and are bullet proof), and secure restraints. This is an excellent guide. In Australia there is AS/NZS 3004.2:2014 which are government mandated standards for installation of lithium batteries on recreational vessels.
Kinora
Kinora
VIC
204 posts
VIC, 204 posts
3 Jul 2026 9:57am
Trek said..
There actually is a USA standard for installation of lithium batteries on boats ABYC E-13. The American Boat and Yacht Council’s industry-standard for the safe installation, operation, and maintenance of lithium-ion battery systems on recreational boats. It requires marine-certified batteries that meet IEC62619 (ie. they should come with a certificate of safety), proper ventilation, robust Battery Management Systems (BMS that actually work and are bullet proof), and secure restraints. This is an excellent guide. In Australia there is AS/NZS 3004.2:2014 which are government mandated standards for installation of lithium batteries on recreational vessels.


Many thanks, Trek.

K.
UncleBob
UncleBob
NSW
1319 posts
NSW, 1319 posts
4 Jul 2026 9:25am
I actually contacted my insurance carrier and was told that they had no problem with lithium provided that it was lifePo4, met the relevant standard and the installation was inspected for compliance with the relevant installation standards.
ActionSportsWA
ActionSportsWA
WA
1013 posts
WA, 1013 posts
6 Jul 2026 9:01am
Hi UB,

lithium batteries aren’t all created equal. Check out Will Prowse on YT. He pulls down most brands and investigates the inner workings.




DM
UncleBob
UncleBob
NSW
1319 posts
NSW, 1319 posts
6 Jul 2026 4:11pm
ActionSportsWA said..
Hi UB,

lithium batteries aren’t all created equal. Check out Will Prowse on YT. He pulls down most brands and investigates the inner workings.




DM

Yeah, have watched a number of his video's on panels, controllers and batteries and noted that he returned to a brand that he was impressed with only to find that a later offering of theirs bore little resemblance to the original test example.


All in all a very informative individual. 👍
southace
southace
SA
4805 posts
SA, 4805 posts
6 Jul 2026 10:28pm
Toph said..
My AGMs are not particularly all that old but I suspected they were buggered due to my own neglect.


I will almost definitely upgrade to LiFePO4 with an increased capacity. There are some great deals at the moment and LiFEPO4 batteries are definitely getting cheaper.

What I'm becoming more and more confused with are the actual cells used in the battery. EVA seems to be common but expensive. Maybe they are in the likes of Victron branded batteries. But this one from Salty Captain (didn't know they made batteries) seems like a good price and my research shows that's the battery cells are of a good quality also..

Has Lithium now largely just come down to brand names or is there still a big difference in the cells?

saltycaptain.com.au/products/powercell-200ah-super-slim-battery-with-bluetooth


I have wasted so much money on agms over the past 3 cruising yachts I have owned. Simply they don't like loads or being used below 12.5 volts. I fitted 3 iTechworld 160 pros 6 months ago and am so happy with the performances. I treat them like AGMs nothing added other than I can use the coffee machine and toaster without having to wake up the neighbours with the genset. I have a Victron dc/dc 40amp charger , Victron 70amp charger , and the 20amp solar when the suns out all with recommended fuses. In the app I can see the temperature on each battery, set alarms and see each individual cell voltage. I can also turn each battery off and on separately. Tonight I have turned 2 battery's Off and just running the fridges and diesel heat on the one battery just to see how quickly the one battery will charge from the overnight discarge. Use the recommended wire sizes and correct fuses and get a qualified sparky to check your work. That's what my insurance company suggested to me. I will never have a agm as house battery on my yachts again in my lifetime.
Toph
Toph
WA
1901 posts
WA, 1901 posts
7 Jul 2026 10:39am
southace said..


I have wasted so much money on agms over the past 3 cruising yachts I have owned. Simply they don't like loads or being used below 12.5 volts. I fitted 3 iTechworld 160 pros 6 months ago and am so happy with the performances. I treat them like AGMs nothing added other than I can use the coffee machine and toaster without having to wake up the neighbours with the genset. I have a Victron dc/dc 40amp charger , Victron 70amp charger , and the 20amp solar when the suns out all with recommended fuses. In the app I can see the temperature on each battery, set alarms and see each individual cell voltage. I can also turn each battery off and on separately. Tonight I have turned 2 battery's Off and just running the fridges and diesel heat on the one battery just to see how quickly the one battery will charge from the overnight discarge. Use the recommended wire sizes and correct fuses and get a qualified sparky to check your work. That's what my insurance company suggested to me. I will never have a agm as house battery on my yachts again in my lifetime.


Lithium certainly seems the way to go now I am pretty keen to move away from AGMs.

Having done a little research since some of the comments above it doesn't look like the Australian standard is too arduous to meet and the main issue is with the internal BMS with AS/NZS 3004 requiring external BMS and an audio and visual alarm. Ive since watched several videos by Will Prowse (posted above by ActionSportsWA) and if he is indeed that knowledgeable in the subject then some of those battles - even the cheaper ones have in-built BMS's that most likely meet the AS/NZS 3004 except for the fact that they are not externally fitted..

So if to stay compliant even if it's just for insurance purposes, you'll have to fit an external BMS and alarm system. No big deal and not all that expensive in the big scheme of boat ownership, but if the Salty Captain batteries I linked to above use Prismatic cells and Victron (a well known and probably the market leader) uses the same cells, how is there a $1000 dollar difference for the same amp/h battery? BMS and Bluetooth connectivity I see being part of the difference, but as I noted you'd have to fit an external BMS anyway, and build quality. Both those seem to be what Will Prowse gets the most concerned about in his videos. Rarely does he mention the cell types or quality. Even some of the more expensive batteries had some cons which is what I think some of the posters above were trying to point out.

I am not trying to find the cheapest option here and I am not interested in a battery from Temu or Ali Express. But surely an Australian business selling within Australia must only be selling batteries that meet Australian standards right 🤔🤔🤔

Or am I missing something?
southace
southace
SA
4805 posts
SA, 4805 posts
7 Jul 2026 2:40pm
I have been down that track. My understanding is that the alarms are focused towards commercial new builds or if an insurance company states that is required in the policy. Victron battery chargers can support low voltage and heat alarms to overcome these requirements. ITech has about 8 alarms within the app so they have it covered as an audio alarm. ITech is a W.A based company and the price is certainly coming down a lot . My latest check $999 for the 160 anmp pro inbuilt bms and Bluetooth app.

Toph said..


southace said..


I have wasted so much money on agms over the past 3 cruising yachts I have owned. Simply they don't like loads or being used below 12.5 volts. I fitted 3 iTechworld 160 pros 6 months ago and am so happy with the performances. I treat them like AGMs nothing added other than I can use the coffee machine and toaster without having to wake up the neighbours with the genset. I have a Victron dc/dc 40amp charger , Victron 70amp charger , and the 20amp solar when the suns out all with recommended fuses. In the app I can see the temperature on each battery, set alarms and see each individual cell voltage. I can also turn each battery off and on separately. Tonight I have turned 2 battery's Off and just running the fridges and diesel heat on the one battery just to see how quickly the one battery will charge from the overnight discarge. Use the recommended wire sizes and correct fuses and get a qualified sparky to check your work. That's what my insurance company suggested to me. I will never have a agm as house battery on my yachts again in my lifetime.




Lithium certainly seems the way to go now I am pretty keen to move away from AGMs.

Having done a little research since some of the comments above it doesn't look like the Australian standard is too arduous to meet and the main issue is with the internal BMS with AS/NZS 3004 requiring external BMS and an audio and visual alarm. Ive since watched several videos by Will Prowse (posted above by ActionSportsWA) and if he is indeed that knowledgeable in the subject then some of those battles - even the cheaper ones have in-built BMS's that most likely meet the AS/NZS 3004 except for the fact that they are not externally fitted..

So if to stay compliant even if it's just for insurance purposes, you'll have to fit an external BMS and alarm system. No big deal and not all that expensive in the big scheme of boat ownership, but if the Salty Captain batteries I linked to above use Prismatic cells and Victron (a well known and probably the market leader) uses the same cells, how is there a $1000 dollar difference for the same amp/h battery? BMS and Bluetooth connectivity I see being part of the difference, but as I noted you'd have to fit an external BMS anyway, and build quality. Both those seem to be what Will Prowse gets the most concerned about in his videos. Rarely does he mention the cell types or quality. Even some of the more expensive batteries had some cons which is what I think some of the posters above were trying to point out.

I am not trying to find the cheapest option here and I am not interested in a battery from Temu or Ali Express. But surely an Australian business selling within Australia must only be selling batteries that meet Australian standards right ??????

Or am I missing something?






Ambler
Ambler
TAS
124 posts
TAS, 124 posts
10 Jul 2026 8:41am
I went with Aussie Batteries (sunshine coast factory) which are assembled in Australia so meet the Aus Standards. They use prismatic cells rather than pouch or tiny cylindrical cells so there is minimal cables interconnecting the cells. It is important to look at the inbuilt battery managementsystem (BMS) specifications to ensure it is fit for your purpose.
Installation is another matter.
Trek
Trek
NSW
1231 posts
NSW, 1231 posts
10 Jul 2026 10:22am
A very simple step the battery manufacturers could take is to make the top of the battery removable and/or the case transparent so a user can check out its basic build.
julesmoto
julesmoto
NSW
1587 posts
NSW, 1587 posts
12 Jul 2026 2:18pm
Safety is all down to the BMS which is utilised and most times you have no way of knowing and even the best can fail. I think a fire with lithium Iron phosphate is extremely unlikely but of course always possible. I can't see what a steel box would do because it will get hot real fast and conduct that heat perfectly to the fiberglass, timber or whatever else it is sitting on. I just went with an extreemly compact 340



amp hour job from AliExpress which has been great but I installed with a temperature sensor and alarm taped to it and a smoke alarm directly above. Its the size of a regular battery so this business of 200 amp hour or above batteries coming in gigantic cases is total BS and its just foam packing. It's Bluetooth enabled so you can see everything about it including internal resistance and the voltage of the individual cells plus you can instruct it to top balance whenever you like .

Wouldn't dream of installing AGM or deep cycle these days. I don't really like sleeping in the bunk directly above however since quick exit path is a bit restricted.
Magpiemike
Magpiemike
69 posts
69 posts
13 Jul 2026 4:40am
Jules,
what would be your plan if the temperature alarm or the smoke detector started going off?
Mike
Trek
Trek
NSW
1231 posts
NSW, 1231 posts
15 Jul 2026 2:03pm
Sorry to jump in.

Hmmm these are lithium batteries
www.smh.com.au/national/nsw/why-do-sydney-s-trams-keep-catching-fire-20260713-p60eyt.html

Over to you Jules......
julesmoto
julesmoto
NSW
1587 posts
NSW, 1587 posts
16 Jul 2026 7:32am
Trek said..
Sorry to jump in.

Hmmm these are lithium batteries
www.smh.com.au/national/nsw/why-do-sydney-s-trams-keep-catching-fire-20260713-p60eyt.html

Over to you Jules......



There is very little information in this article. It doesn't say what type of lithium batteries are involved. Lithium iron phosphate batteries and nickel manganese cobalt lithiums are chalk and cheese when it comes to fire. Most importantly the temperature at which a ternary lithium battery will go into runaway is far lower than that at which a lithium iron phosphate will.
Plenty of diesel vehicles have caught fire and we all know how hard it is to ignite diesel.
julesmoto
julesmoto
NSW
1587 posts
NSW, 1587 posts
16 Jul 2026 7:36am
Magpiemike said..
Jules,
what would be your plan if the temperature alarm or the smoke detector started going off?
Mike



That's rather like saying what is the plan if lightning strikes your house.
To answer the question however I wouldn't be trying to put it out that's for sure. I would be getting the hell off the boat after putting in a mayday if I could do so without inhaling smoke.
In my opinion and in my experience metho, kero or gas stoves on a boat are far far more dangerous.
wongaga
wongaga
VIC
667 posts
VIC, 667 posts
16 Jul 2026 8:55am
julesmoto said..

Magpiemike said..
Jules,
what would be your plan if the temperature alarm or the smoke detector started going off?
Mike




That's rather like saying what is the plan if lightning strikes your house.
To answer the question however I wouldn't be trying to put it out that's for sure. I would be getting the hell off the boat after putting in a mayday if I could do so without inhaling smoke.
In my opinion and in my experience metho, kero or gas stoves on a boat are far far more dangerous.


Why do you include metho? Since it is miscible with water, you can immediately extinguish a kero stove fire with water, or your cup of coffe, or wine or beer.
Trek
Trek
NSW
1231 posts
NSW, 1231 posts
16 Jul 2026 12:28pm
The obvious point about the SMH article is even with the best efforts of teams of engineers the batteries still seem imperfectly controllable. The BMS software is blamed in one case allowing the batteries to over charge. What??!! Obviously untested. So that's what we are relying on. Untested BMS unless there Is a certificate. In my medical work software is not allowed to control critical devices.

cammd
cammd
QLD
4528 posts
QLD, 4528 posts
16 Jul 2026 1:19pm
I don't have lithium as yet although next time I may bite the bullet.

I think a risk with lithium that I dont think has been mentioned as yet is losing critical systems in the event of a bms shutdown, which is probably far more common than a fire. Losing nav lights or navigation systems or bilge pumps or any other critical system at a badtime could be just as catastrophic as a fire.

Lead acid is more robust and not likely to just shut down so I think if I do change to lithium I will keep critical systems on a seperate bus that is lead acid and kept at 100% charge via a a dc dc charger from the lithium bank.

A bit more work to install but I think it is a more robust system that has a built in redundancy.
Toph
Toph
WA
1901 posts
WA, 1901 posts
17 Jul 2026 7:56pm
Trek, just to clarify for my sake, are you pro lithium only provided it has the right certification, or would you not go the lithium route again??
Trek
Trek
NSW
1231 posts
NSW, 1231 posts
18 Jul 2026 6:43am
Toph said..
Trek, just to clarify for my sake, are you pro lithium only provided it has the right certification, or would you not go the lithium route again??








I think Lithium is fine as long as good ones, ideally certified, and precautions in place. Ive got them on my boat. I got that confidence from them being used as main batteries on the A350 and 787 aircraft. My main precaution is temperature sensor on top of each and I get alarm at 50 Deg. I picked that because 50 Deg+ is too hot to touch and something must be wrong.

I looked into any way of putting out a lithium battery fire and there isnt, except massively cool them which is hard to do. Ideally they need a quick release mechanism so if there was impending danger they could quickly be tossed overboard.
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