Cutting C-F paddle to size

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Lobes
Lobes
885 posts
885 posts
19 Nov 2008 12:10pm
Aloha fellow paddlers,

I just got a new Werner Spanker Carbon-Fibre paddle to replace my GSI glass one which I broke.

The Werner is about 86" long and I want to cut it to my size which is about 79" (i am 6ft or 72" tall).

My question is; can I just go ahead and cut the CF with a hacksaw or do I have to do some sort of special pre-prep or post-procedure to keep the CF in the best possible condition? ie glueing or sealing the cut. I do not want to be in a situation where the individual fibres of carbon are unravelling (if that is even possible) because of a sloppy cut or poor finish.

Cheers for any insight into this.

-Lobes
AA
AA
NSW
2167 posts
AA AA
NSW, 2167 posts
19 Nov 2008 3:43pm
Hey Lobes,
CUTTING AND SETTING THE HANDLE



Mark the cut on the shaft with electrical tape wrapped around the shaft on the paddle side of the cut

THE CUT
Using a hacksaw cut up right beside the tape
As you near the end of the cut make your cut strokes more vertical and reduce the pressure on the blade.
Finish the cut using as little force as possible on the saw.
This way you avoid the CARBON GLASS tearing.

PREPARATION
Score the top section of the shaft (where the handle will make contact) with 120 grade sand paper or similar
Put the foam plug (supplkied with KIALOA) in the top of the shaft (this stops water getting in)

The handle is shaped to fit your palm. Check what feels comfortable for you so that when alignedthe paddle blade is angled away from you towards the front of the board.

Determine what feels most comfortable for you and NOTE this alignment
If you are UNSURE about handle alignment check with your dealer.
Prepare the epoxy. Be generous but don’t overdo it.
It can get messy so be ready to mop up excess resin.

Place paddle horizontal, apply resin to top of shaft where you scored it and inside/on handle
Place handle on/in top of shaft.
Clean up excess resin around handle. It can just be wiped of with a CLEAN rag
Use ACETONE/THINNERS if it is really messy

Place paddle on the ground or against a wall to line handle parallel to blade.

DOUBLE CHECK ALIGNMENT
Check that the handle is in the right position with the blade angled away from you towards the front of the board.

Go have fun!

Andrew.A
Lobes
Lobes
885 posts
885 posts
19 Nov 2008 2:11pm
Awesome Andy, thanks for the advice. Particulary on how to cut, thats what I was worried most about.

I am considering just attaching the handle with tape instead of epoxy. Thats how the handle on my GSI paddle was attached and it didnt seem too bad.
DavidJohn
DavidJohn
VIC
17570 posts
VIC, 17570 posts
19 Nov 2008 6:25pm
A little more info and pics here.. www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=39056&SearchTerms=cutting,a,carbon,paddle

DJ
AA
AA
NSW
2167 posts
AA AA
NSW, 2167 posts
19 Nov 2008 6:34pm
Nice work DJ, your a perfectionist!!

Now I see why you wear those glasses

Love that 'stunned mullet' look!

Andrew.A
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