Design Think Tank

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Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
25 Jul 2009 9:35pm
Last year a design comp was started, how about this year we kick around some ideas if any one needs some help with something landyachting.
Go as radical as you like and see what happens.....
j murray
j murray
SA
947 posts
SA, 947 posts
26 Jul 2009 10:15am
OK Giz
I'm with you so will throw this one before the mob and see what is thrown back.
Here are the considerations. I have been using a mainsail and jib system as my
propulsion powerplant. It works well except in the event of an emergency situation
that i have not had to face yet, that is in 3000 ks on roads, Vic, NSW, SA.
Limited movement of my shoulders has to be part of the equation, so the end result needs to be friendly to me.
I like the sail set up used on the Hobbie Bravo, for a main sail set up. No boom and furls around the mast at the pull of a rope [quickly when needed]. I don't wish to loose the convenience of my now jib.
What i am proposing to do is to keep my existing alluminiun mast with the self furling
jib option and erect a parallel glass fiber mast [x neil pride] attached to the base of my existing mast, about 150mm spacing between the two. Aligned length wise to my cart, and behind the existing rigging set up. This in my mind would allow me to operate the very quick furling ability on my main sail in any problematical situation. And they can be numerous.
So what ya recon ......Mateys
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
26 Jul 2009 12:12pm
Hi Joe,
I have seen a similar set up for roller furling mainsails on larger yachts with a rotating main sail foil set up parallel behind the mast so it should work for you.

The main drawback is that it messes you aerodynamics up a bit.

There are "in mast" rollerfurling systems too but that would blow your budget right out the door. Cheers Cisco.
Clemco
Clemco
430 posts
430 posts
26 Jul 2009 5:37pm
Hi Joe, could the sail wrap around the outside of the mast? the mast could have some kind of reversal ratchet system in the mast. You would have to decide if you were sailing into a cylone or an anti-cycone for that day.
Hiko
Hiko
1229 posts
1229 posts
26 Jul 2009 5:53pm
Joe I sailed once on a yacht that had a chinese junk mainsail and a roller furling jib
I was impressed at the time at how easy it was to handle
The sheet loads are low as the sail is partially balanced the sail area is easily changed as is the furling
Worth consideration as the rig has a lot of virtues
There has been quite a bit of work done on this rig by westerners and it has been well proven
It is quite low tech and therefore should be quite economical to set up
j murray
j murray
SA
947 posts
SA, 947 posts
26 Jul 2009 10:39pm
O.K thank you all ,
keep them coming. Like all of you it seems to me to be a good possibility of success. So what i have to do is design a permanent attachment to be welded on the bottom of my existing mast. In such a way as to allow me to use the existing setup, jib and main as it is now, or as a reserve if needed.
So my adjustment bracket would be a two part coupling to the alloy mast, near the base. On each side of the mast of about 40x40x4mm alloy angle say 150/200 long with 4x6mm drill holes. They would match to holes on a piece of flat plate 4mm thick by about 100mm wide and 150/200 long. On this flat face thru the vertical center line would be flat plate again welded in a "T" configuration to round tube that would hold the fibre mast at its base and for 150/200 mm. Maybe with a top and bottom strengthening gusset.
With a wooden insert/plug [400mm] for the stress loading. The rest of this fibre mast would have no support, similar too as it does on a conventional landyacht or sail board. All i would need to manufacture would be the new sail. Sleeve fitted over the fibre mast.
To roller reef this sail an empty automatic welder wire feed spool [fits the mast perfect]
I then have a rig that in problem times i can let the control lanyard free and the sail will go automatically to "irons" negating its power instantly. Admittedly it will flap until i pull it in on the furling reel, having a rope always attached, this happens quickly.
This would also allow me to use as much or as little of my main sail as needed for the terrain and wind conditions dictate for safe operation. Seemingly the best of all worlds.
If anyone can foresee some real problem with this set up , let me know . i do accept that there will be "normal" operational risks.
I must say here that Gizmo and I have talked on this point and the first broaching was put up by Giz. I have extended it to the parallel mast situation. Thanks Giz for what seems to be for my application a very helpful point.
I also feel it could come that some people i have met with mini's may appreciate a sail system they have a bit more control of. So it may develop.
I do have one question , do you think that the fiber mast could be extracted from its support structure by unusual wind conditions. As it is only sitting in a pipe about 200mm deep, ? I dont !
I would give it a chance off success scale rating outa 10.......9.6
kiwi307
kiwi307
488 posts
488 posts
28 Jul 2009 3:17pm
I think you might be getting more complicated than you need! There have been plenty of day sailing boats with rotating masts for furling. it just needs a base bearing to rotate on and a collar at a height bit below the base of the sail. Your MIG wire drum can have either a continuous loop to pull on to roll it up, or a singele line, in which case pulling the mainsheet will unfurl it, and pulling the control line, and cleating wherever you want will give the size of sail you want at the time.

The disadvantage is that as you ful it the centre of effort moves forward so there may be some imbalance (possibly not on your sailwagon), in the case of a race yacht, the lack of battens is a difficulty, although I had a yacht marketed by Chrysler called a Man O War which had vertical battens and just this system. It worked fine but looked a bit strange.
Now if you did away with your jib as such and made a schooner with 2 more or less vertical masts, both on roller furlers you could have whatever balance of sail size you wanted! Big on the back, both the same, big on the front etc etc etc. now this would suit Pauls wet boat too!
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
29 Jul 2009 8:38pm
Walkabout Joes suggested sailplan
Im thinking youve a need for an easily reefable , rapidly dropable sail.Keeping in mind that the Marconi system you feel the need to use exists only because the New york yacht club wanted to make sure the poms couldnt build a rig that could safely get across the Atlantic and THEN race in light winds, then my first suggestion would be to toss the whole aluminium mast /jib thing and start thinking about what you need to get the job done. . Internally stiffen that carbon mast, and use it as a base for a standing lug sail, with reefing points. you could put a huge sail on . It would just as capable upwind as what you are using now , 1 sail , 1halyard, simple sheeting.
Lots of low down grunt(what you NEED)
Im trying to upload a photo, but computer says NO
The sail would make a great shade sail when you are camped.
Dont be scared off by an old fashioned type rig.
They only dissapeared because after WW1 goverments were paying fishermen to fit engine to boats, Thus keeping factories running.Sailing lighters and barges started dissapearing as deeper harbours were built for bigger ships, but the rigs still work.
Tried again to upload a drawing, now seabreeze says NO ,sorry
Hiko
Hiko
1229 posts
1229 posts
30 Jul 2009 4:27am
Easily reefable, readily droppable , low down grunt, cheap to make and fix,low sheet loads, centre of effort remains the same laterally when reefed
The description of what 1.2 billion chinese have known for centuries
The junk rig!!! Actually a form of lug rig also but without the heavy yard and its extra strings to pull Set up right a junk rig has only two controls that does everything the haliard and sheet
kiwi307
kiwi307
488 posts
488 posts
30 Jul 2009 5:36am
Hiko said...

Easily reefable, readily droppable , low down grunt, cheap to make and fix,low sheet loads, centre of effort remains the same laterally when reefed
The description of what 1.2 billion chinese have known for centuries
The junk rig!!! Actually a form of lug rig also but without the heavy yard and its extra strings to pull Set up right a junk rig has only two controls that does everything the haliard and sheet


Real junk has light sheets from every batten! But you are right, a damned efficient option, all could be done from bamboo!
You could do it with no boom at the base too, that way you get wiped across the head with a bit of cloth when it swaps sides when you aren't expecting it, rather than a bloody great whack on the head with a boom!
Hiko
Hiko
1229 posts
1229 posts
30 Jul 2009 12:35pm
The junk rig that I sailed on had the sheetlets as they were called linked up to one sheet with small deadeyes so effectively there was only one sheet and one haliard to control the whole thing To reef it could not be simpler let out a bit of haliard
however much you wanted and that was it
To furl it let it all out No heaving or pulling No wildly flapping canvas as the long balanced battens took care of all that and the sail dropped into lazy jacks which furled the sail perfectly
A single handed sailors dream The roller fuling jib was only used to give extra area in light winds The only downside that I could see was it would not point as high as a marconi rig
Gentlemen dont bash to windward anyway it spills the drinks!
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
30 Jul 2009 8:27pm
Hiko said...

The only downside that I could see was it would not point as high as a marconi rig
Gentlemen dont bash to windward anyway it spills the drinks!


The marconi that Joe is usng would probably give little effective drive when pointing high, just instability, to get any effective power to his 250 kg rig he'd have to bear off a bit, probably to the same bearing that a junk, or lug rig would be working at its best
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
30 Jul 2009 8:44pm


Finally got it up. The black line is the sail , the dotted line is your marconi, the red line is how far you can alter the rig , mainly for upwind or downwind sailing. your controling sheet is the rear Main sheet, but the leading sheet can be moved fore and aft or port and starboard to give differing abilities.
when I get the chance I'll put one of my lug sails onto a mini, and see wat happens
Hiko
Hiko
1229 posts
1229 posts
31 Jul 2009 6:52am
Yep that looks more practical for Joes wagon than the marconi setup to me
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
31 Jul 2009 12:44pm
Hiko said...

Gentlemen dont bash to windward anyway it spills the drinks!


Oh, is that why the guys that I sailed with just tossed the cork over the side and passed the rum bottle around?

j murray
j murray
SA
947 posts
SA, 947 posts
31 Jul 2009 3:41pm
O.K. you got me thinking, could be something in it all. So what ive got now is called a marconi rig, and the consensus is that the dow rig could be to my advantage. I qwill study your drawings some more paul...thanks. could that be called a gaff rig????
On this site en.wikipedia.org/wiki/Gaff_rig
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
31 Jul 2009 10:03pm
Joe, what Paul is talking about is what they call a Lugger rig...
en.wikipedia.org/wiki/Lugger
As we have discussed one of your problems is that you needed a rig that could rapidly be furled or got rid of in times of emergencies or with other people around like kids.
The Lugger, Gaff, Lateen, Crabclaw and Junk rigs all have the problem of what do you do with it when it is lowered as this will block your deck area, and then still have some sort of cloth flapping around.
Hiko
Hiko
1229 posts
1229 posts
1 Aug 2009 11:01am
Joe
A junk rig will furl down by itself into a cradle fore and aft at a height no higher
than the second diagonal brace on your superstructure and take up an area of 300mm diameter or so running from the mast to the rearjust off the centreline
If this is unacceptable then read no further but it will be a shame as the rig can be handled easier than any other I know of and I have owned and cruised yachts with roller furling and slab reefing from 20 ton on down
If you want info google junk rig or try www.junkrigs.com there is a wealth of info there Flapping canvas is not part of a junk rigs operation
At the end of the day it comes down to personal preference and I have to say that Pauls Bolger gaff schooner rig looks darned attractive to me but for easy handling no contest with a junk
j murray
j murray
SA
947 posts
SA, 947 posts
1 Aug 2009 12:54pm
Hiko, thanks but could you edit your junk rigs for me you have a space after rigs .and before the dot, it wont work , just a typo....cheers joe
Hiko
Hiko
1229 posts
1229 posts
1 Aug 2009 1:41pm
Done, sorry about that I have a habit of doing that kind of thing
j murray
j murray
SA
947 posts
SA, 947 posts
1 Aug 2009 10:09pm
arso,..... it seems to me to be four possible setups

Gizmo gave me the first idea, fibre mast, sewn envelope sail, furling device, no boom,
no mast stays. similar set up to hobie bravo. one rope controls furl , one rope control sail tension.seemingly to me simple and safe....How well would it go over/compared to my current rigging

I then tarted it up a bit by wanting to keep my ally mast and jib, and placing a parallel mast, to operate a main sail in the Gizmo method. And keep the jib option. In my mind it was the best that i could imagine. A bit more complex ,I realize, but it has server me well. I have never had an emergency situation and i think it could be very iffy/dangerous

Landyacht, then came up with his drawings and ideas and i must admit i cant argue against them, they do seem to be appropriate, workable, interesting and in synk with the project's aesthetics.
On a water based boat one must tack and jibe. My mast is located at the extreme front of the cart. I don't really have to zig zag as a boat does, however as a road rounds a bend, so my wind direction will change, and there are cross valley wind directional changes also. Which can be compensated for with the normal triangular sail set up. One question, How can a sail that the leading edge protrudes past the mast alignment, realign to a wind shift of 180 degrees without flattening against the mast. thus causing grief

Hiko, came up with the Junk rig, a bit similar [to my mind] to Pauls, but i really do like it. Its rustic and nostalgic and i recon would present well in the middle of no-where on the mainland. In light orange it would be the cherry on the cake. And its a little out of left field , i like that, immensely. Its even sorta sexy for an old bugger like me.
Ive googled in images "junk rig" and selected a few examples from the first 10 pages, mainly on small boats and kyacks. And looked at the junk rig pages on the web. Its impressive to say the least.
Junks never seem to be going anywhere in a hurry, similar the Dowes of the nile, they just mozy along. [here i should say i have a long trip in mind for next year] im keeping it real quite ssshhhhh!!!!! Aussie pride could be at stake.
So i need to, with your help, rig my craft in the best, most proficient way, now.
I have no experience, Im out of my comfort zone , so convince me , whats the best.

Thanks giz for starting this very interesting [for me] post. and if anyone else wants to contribute , please do.
j murray
j murray
SA
947 posts
SA, 947 posts
2 Aug 2009 3:03pm
Here's my sellection....of simple junk rig illustrations









So what happens when one tacks or a gentlemen do...change direction
kiwi307
kiwi307
488 posts
488 posts
2 Aug 2009 7:07pm
With the junk rig the sail is always on the same side of the mast. Sort of seems like it would not be very efficient, but it has worked for the last how many thousand years?
Very efficient, they go upwind well and about the easiest thing in the world to control. The "mainsheet goes to the "sheetlets" and you have one rope to control. To reduce sail are just let the whole lot down by one or more battens. It's easiest if you then throw a couple of ties around the lowest batten which is in effect the boom and the batten you have reefed to, and just carry on!
For some weird reason they seem to like to be made of unsophisticated cloth (as do the crab claws) and blue poly tarp works incredibly well. The thread line along the line of the battens. As the saying goes "Strange but true"
Hiko
Hiko
1229 posts
1229 posts
2 Aug 2009 7:15pm
The answer to your question Joe is ...surprisingly little!
The helm is put over and because the sail is semi balanced with some area in front of the mast and is fully supported by the battens the sail gently goes through the eye of the wind without the usual flogging of canvas and the battens lay against the mast and you are on the other tack
A gybe is a very gentle affair also for similar reasons
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
2 Aug 2009 8:46pm
the lug rig does much the same. if you were on one long tack/leg for the day you could decide at the start of the day which side to rig on. when you tack you simply get a line of the mast in the sail. It doesnt noticably affect the performance of the rig. sorry i couldnt photograph the rig today -no wind .
If you could post a drawing with measurements of you mast/chassis set up I could work on a more detailed set of sail drawings. I may even have something recuttable to take it to a next level
j murray
j murray
SA
947 posts
SA, 947 posts
3 Aug 2009 1:22pm
O.K. landyacht will do some detail within the next week or so, with any luck i may get out of the workshop next weekend and then to home [ thats my aim short term] Where i can do specialist fit out instead of a 70k round trip. Sail will be last on list, can use if needed old style rig for some trails. I am appreciating the input from all of you with more knowledge than I.
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
5 Aug 2009 9:23pm
Just a change of direction...
Has anyone ever had aluminium scaff tube bent to about 60 degrees [ from straight] or does it split and crack? It can have a broad radius 300mm if needed rather than a tight bend like exhaust benders give. (Just a job i'm working on)
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
6 Aug 2009 11:56am
I contacted a bull bar maker this morning and said the bend could be done with a T1 grade alloy (very soft) but not with the higher tensile alloy T5 & T6 (scaff tube) as they will split and tear apart at the bend. The best they might be able to do with that alloy is 10-15 deg.
Arjay
Arjay
VIC
267 posts
VIC, 267 posts
6 Aug 2009 6:39pm
Gizmo,
if you find a machine shop where they do heat treatments, perhaps they can heat and bend it for you then give it the required heat treatment to regain its properties. Not being that good with Aluminium I'm not sure what re-treating will do. So you would need to ask this question of them as well.


My background is in low carbon steels.

Good luck!
j murray
j murray
SA
947 posts
SA, 947 posts
7 Aug 2009 6:17am
Here's one for the thinkers, tinker's and fiddlers.
I have been thinking that progression for/from the Landyacht concept
could be the Skyyacht [there's a scrabble word]. It looks like this.
Some years ago in popular science was aboaty planey thingo consisting of a displacement hull [tinny] with airfoil wings and a small propulsion unit, maybe
a rotax or similar.
It was never designed to fly as such, but it did reach a happy attitude a few feet above the water and was quite effective.
Now transfer, that to our present landyacht configuration, turning the rear wheel
attachments to stubbie winglets and add a bit of a tail set up. All in carbon fibre. I
would think with a mast and sail it would have to become airborne.
Gossomar Wings, pedal powered crossed the channel, must be 20 years ago. Sail powering it would have to be as effective as pedal power.
What ya recon???
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
7 Aug 2009 10:06am
Gizmo said...

I contacted a bull bar maker this morning and said the bend could be done with a T1 grade alloy (very soft) but not with the higher tensile alloy T5 & T6 (scaff tube) as they will split and tear apart at the bend. The best they might be able to do with that alloy is 10-15 deg.


Thats odd , T5 is annealled specifically for bending tight radii.(hence no good for landyachts. I would suggest going to an ally fabricator rather that a bullbar bloke as the job you need doing is run of the mill straightforward stuff, in T5
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