Walkaboutjoe's rebuild sail wagon

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j murray
j murray
SA
947 posts
SA, 947 posts
4 Apr 2009 12:14pm
Gidday Gang,

just like these guys, 10 photos here plus construction preamble.
More photos to come next post.

Enjoy...walkaboutjoe



Thought parameters for design

1 ….Must be able to operate as a walking machine, exercisizer, to allow my body to perform as near as possible to that of a normally functioning person. I suffer, obesity, sever arthritis, skeletal dysfunction, severe cervical spine deterioration, 1 artificial shoulder, 1 total rebuilt shoulder, lower back pain.

2 …. Must be able, capable of operating as a mobile bed, my body is unable to con-tinually operate in normal ways, such as rolling and tying a swag from the ground.

3 …. Must be able to carry the support loads to enable periods of extended walking, as near as possible to allow self sufficiency. Water, food, clothes, tools, cooking.

4 ….Must be able to function on rough road surfaces, 2 wheel tracks, secondary roads and highways

5 …. Has to be a safe, operable, to myself and others who may come across my path, during the course of my day.

6 … Carry the weight of- water 50ltrs=50kg, Refrigerator and food = 50 kg, Swag and clothes –cooking gear =50 kg, Tools-12v electric solar gear – battery = 50 kg.
In total, 200 kg plus a fully rigged cart, around 250 kg.
Plus the extra occasional weight of myself, top of around 140 down to target of 100 kg. Obtainable!

7 …. So that would be 400 – 500 kg range necessary, with optional, to 650 kg.

8 …. Ideally, needs to have some form of shock absorbing characteristics to minimize road shock transphered to my body. This is a must!

9 …. Have some optional power source, other than human, to assist propulsion, option #1 sail assisted, option #2 kite assisted, either or combination of both.

10 …. Ability to have component upgrades as required.

The actual build considerations-

Wheels should have a decent rolling dimension, enabling movement over rough ground, without impedance from small stones and pebbles.

Tyres should have sufficient width to spread the load to the road surface without bogging or deforming under load or speed to 50 kph.

Axles should ideally allow travel on two wheel tracks with mounded dirt between wheel track, up to 250mm high.

Wheel width should ride into two wheel tracks such as those on station property’s.

Wheels should act in synergy with corrugation profiles. The tops of corrugations occur mathematically at about 1200mm intervals. So ideally one wheel needs to be up on the top while the other is down in the lowest point. This stops both wheels attacking the corrugations at the same time. So now with a three wheel axle system one should be up,down and up.

Note – corrugations have, like sand-dunes, one hard packed side and one loose side, depending on which side of the road you drive, an advantage can be obtained.

Building material will be Aluminum where possible with correctly attached steel where necessary. Steel will paint red or light blue, alloy natural.
Design should be of sufficient artistic merit to be proud of and presentable to schools and children. To encourage experimentation!

The article should have the merit of attracting, expressing, demonstrating that there are many alternate ways, especially in partnership with nature, green. One doesn’t have to think and act as a herd animal, and can think outside the square.

Mast height was measured to allow normal safe movement along roads. This was ascertained by measuring the vertical height of a number of stock transports, 2, 3, and 4.deck.. I consider that they travel almost everywhere with height safety. I decided on their height minus 200mm. Care/observations must be maintained for overhanging tree crowns and or other occasionally occurring road restrictions, strange awnings, low bridges, sagging wires, low aircraft.

I would like to try operation with a kite, as I think they would be of more advantage than a sail, and a natural progression. I would perceive that to be a two, compatible person, operation in my case. With sponsors. I am open to discussion.

Visibility, is of prime importance. When the mast is erect it operates like a flag mast some 14’ above the road surface. I find this very helpful over crests or in spoon drain situations. I tend to be noticeable round bends as a shape and colour that conflicts with the local scene. I wear a reflective safety vest and on the rear of my shade roof. I tie streamers of holographic reflective packaging tape that moves in the slightest wispier of any air movement, spreading multiple penetrating beams of colorful light over a great distance.

Safety / Vision expectations, I have fitted rear view mirrors, I use them. Have a professional driving background of around 4.000.000 +ks, in road transport, wide and un-dimensional loads, general freight, bulk, tippers, heavy machinery, road trains. Tourist coaches, accommodated, camping and 6wd overland expeditions. 100,s of hours operation of bull dozers, graders, loaders, tractors, scrapers, in many locations around Australia. I trust no other on the road with the exception of other truckys, whom I know do not go to work to die, kill or maim, themselves or others. I am aware of people in unusual surroundings [touring drivers] and take elaborate precautions not to startle or interfere with their progress, ability’s and intentions.

I give right of way to all other road users and make sure that I cannot interfere with any other traveler’s intentions. There are many driving hazards, I do not contribute further to those already there. However I could write a book on what I observe, good, bad, very bad and extremely stupid, as could any other commercial driver.


I have a natural, proud and overwhelming need to promote all thing Australian, especially the unknown, unusual, unsung and the underdog, all Australian product.

I have no real need for speed or no need to be anywhere at any time , I don’t wear a watch. I always have the time for communication with the kaleidoscope of humanity that I meet, all of whom have their story, which I love to hear. I do get sick of talking about myself, and like to talk with people than to people. I might stop and watch nature at work for a few days or more. Doesn’t matter, it’s the journey.


front axle showing osilation, 200mm movement
all metal - red or light blue - alloy natural

rear wheel undercarriage showing 4 wheel set up

disk brake set up,calipers not attached yet

height block, disk brake rotor steering rod

nylok wheel nuts available osilation

and back the other way . tapered roller bearings

front axle swivel block,rubber cushion + steering
tye rods ,king pins

front axle osilation 200mm up or down

similar, steering rod in three pieces to allow maintenance

front of body 400mm wide - 600mm high
wheel width rear outside wheel 1.420mm
wheel nuts recessed inside rim inside wheel 1.000mm
j murray
j murray
SA
947 posts
SA, 947 posts
4 Apr 2009 12:35pm
2nd lot of photos
walkaboutjoe


general set up body length 2.450mtr, wheelbase 2.3mtr

general rear view body 800mm wide - 600mm high
width outside tyres 1.420mtr, inside wheel 1.00mtr

close up front rocker with steering rod

one i made earlier, the test bed, same axle set up
and using the same mast and jib set up for both carts

how my mast and mast stand come together
mating steel and alloy, note anti twist fins

same thing and they just push together

another cart use, for my friends the frogs


j murray
j murray
SA
947 posts
SA, 947 posts
5 Apr 2009 11:42am
Hi All,.... here's a few more point [traps] and a road test

my first wheels used were bike wheels, however the Three Corner Jacks and other prickles, [puncture causing weeds] made this a nightmare of punctured tubes.

So i fitted puncture proof tubes called No-Flats. this did stop the problem but gave me one other. The tires then would not quite support the load, or overload I had on the cart. There was a marginal flatness across the road surface creating some draqg.

I would consider bike wheels and tires to be O.K. for some applications but not for stressy hotdoggin

Bike type squeeze brakes are only limitedly effective and are not good enough to trust.
bike disk brakes should show much improved capability.

So i upgraded to smallish motorcycle wheels [from the ever popular Australian postie Honda]. Two front wheels, with drum brakes used on the rear, and two smaller no brake wheels on the front . This was only a four wheel set up. . Not all that flash, trouble experienced with cable kinking. Bit still better than bike set up.

Now comes the whole new experience, six wheels with two operating hydraulic discs
the breaking axle will travel in the middle of the three all going as planed ok

Now a driving test assessment, as it was when last on the open road
the first thing to do for the day was to decide what sail-sails to use with some safety for the day. The choice would be mainsail or jib or both. When i first started sailing this i had only a main sail , manufactured by the Alligator in Adelaide after discussion between our selves.
It worked, but my sail experience had mostly been jib assisted, and i fancied that with a self furling jib the performance would be enhanced. So a jib was cut and added another Alligator. The result was very good and it became more predictable and pointed very well, better than a few boats i sailed in.
I sailed mostly beach cats, The Qld Caper Cat was my favourite as the wife and I did a bit of adventure sailing. had a go at Cairns to Thursday Island, got smashed up a bit but made Cooktown. proud enough for that.
soooo after choosing the days sheets awwwwwwwwayyy we go
The mornings air is still , the breeze may not come in till mid afternoon, maybe if the terrain is suitable one could just push the monster. Test that i have done tell me that on flat bitumen with a spring balance it requires 9lb of exertion to provide forward motion. now that's good exercise
Ha!..... here come a little breeze, you can feel the uptake, no pushing effort, easy strolling behind, just steering, maybe add a few ld body weight on slight up grades, we are awaaaayyy
Breeze picks up a bit...2 -3 knots, going good, stretch out a little, bigger strides
More wind !!.. 3-5 knots, pull back on the cart , hold the speed back, feel the power of the breeze
Add more moving air !! just like setting the retard button loose, come on , waddle fast or run, Hey this is only 6 -7 knots. Crazy Mother ...nature !!! nearly
8 and above, slip the catch on The geesus Bar and let it drop into position, By gad, that's good, as one is dragged off ones feet and step upon the platform absolute reward. man is rewarded by nature. .
Sometimes i have had a seat set up here but mostly just stand and hold on. this is a hard maneuver for me , one trip and all is lost, big dedication to self preservation at this step over point.
But now enjoying the reward of all the exercise and it could be a ride on for 10 k's or more, maybe in under 1 hour. Don't want to get too fast and maybe out of control steady on sail application.
I have sailed over some smaller typish hills or you may call them road undulations Ohhh!!! the thrill of the Hill....... unbelievable And the absolute ...downhill sailing. a real wow factor. . I cheat a little if the gradient is to steep and will accept [bludge] a tow to the top [}:)] Please Mister Please
My other real love is sailing those really big willy willys...for me incredible

Land sailing is different things to different people, You have just been in Mine, and I thank you for having Me in Yours..............really enjoy!!! walkaboutjoe







j murray
j murray
SA
947 posts
SA, 947 posts
16 Apr 2009 3:33pm
Gidday All.....Its on its WHEELS...!!!! so a few more construction Photos, Mr Mig and Mr Tig at A.W argoweld have done some good work

the first time standing on her own six feet

front showing mast hold tube and jib hold tube

with jib handling cleats bar attached

from the rear showing steering bar [verticle]
and hand push [handle] stainless steel bar

revolved 180% brake rotor with gaurd for flat tyre occasions

driver works from here

another look from the front

and from rear showing solar roof support, next step

its comming along just fine and i'm getting excited
hills
hills
SA
1622 posts
SA, 1622 posts
16 Apr 2009 4:31pm
Looking good!! Where will the maiden voyage be to?
j murray
j murray
SA
947 posts
SA, 947 posts
17 Apr 2009 9:54am
Hi Hills, I recon its still at least 2 mths away from testing yet so will just just get traveling in/of the mind However i will expect the first tryout will be from gawler belt to home 30 k's As the time gets nearer i will let those who are interested, know by e-mail i hope. Try to arrange a come and try time The build progresses, there will be a few more posts, no real structural work, just the fiddly bits . There are a few things to come that i have been evaluating in the mind for a few years, as with us old blokes the thoughts come and go, occasionally something stays, and becomes policy I am trying to come out of this with a safe kart for my other ego "walkaboutjoe" a cart that when rigged correctly may have possibility's of fast movement, the need for speed, sail driven and a cart that with two people , kite powered could cover a lot of ground in a day Overall it has to be different......as i am, and able to enthrall the young billycart brigade, and the older fuddy buddys that have had dreams and held a welder during their life also for those who married their passion . will keep all posted , cheers for now ....joe
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
18 Apr 2009 8:49pm
I would consider rredesigning the front steering so that the king pin angle was toward the centre of the contact point on the front wheels. the set up you have there will want to turn , but not come back( I think). Have a look at some ride on lawn mowers and go karts.
Willing to be proven wrong , but willing to bet half a sheep station on this one
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
18 Apr 2009 10:44pm
Hi Landyacht,

As far as I can see the kingpin is pretty much vertical, and close to the centre of the axle in the fore/aft direction. So I would imagine the steering would be pretty neutral, both wheels would counteract each other through the tie rods.

It's not ideal, but packaging means you can't get the kingpin inside the rim the way that a car steering system works. And if you incline the kingpin then that introduces its own set of problems...

What's your reasoning for thinking the steering would be unstable (apart from the weight of the steering lever wanting to fall over once it's not vertical)?
j murray
j murray
SA
947 posts
SA, 947 posts
19 Apr 2009 8:50am
Giddday ....Landyacht,....Nebbian,
That's a big call,..." Half a sheep station !!! " Which half ??? , ok, but your on for a rum or two mines a Bundy !!! . Now when challenged...defend.
While driving an old cat12 in WA for some mths with one of your Honest? Shonky/, Contractors. No power steering good coat of paint though The steering comes from there, one has to remain mentally alert while on the job, so i stole the basic geometry while fighting the wheel.
It has worked on the original two front ends that i have used, and major components have been salvaged then recycled to keep the prices down.
Neb, the steering stick dos'nt fall over, it has a sorta direct but light feel, however caution must be maintained as some obstructive small rocks may cause, erratic deviations that would cause alarm to some certain people in our community. . Maybe two compression springs will give a self centering effect. Whot you recon???
The stopping lever will be attached to the steering stick to allow aircraft style control. There will be the firemans [steam] platform to work from while doing the dare devil down hill thingo, with a small fold away cycle seat to park the dairy air upon. thats all comming soon . Cheeers ....joe
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
19 Apr 2009 1:20pm
If you really want to get the gen on steering, google "Ackerman Steering".

I think your half of the sheep staton is fairly safe landyacht.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
20 Apr 2009 10:58pm
when you turn, say , left, the left wheel will be draggingbehind the steering pivot and you will be pushing hard to correct , like driving any old eathmoving gear at speed , you tend to have to overcorrect, and end up "S"ing down the road. thats why the kingpin s made to point into the centre of the contact point of the wheel.
When Bill finch gave us the steering set up you can see on the PM( Gizmo or hills to find old drawing previously posted) all our steering problems came to an end , because bill had thought about the contact to kingpin angles. IE the steering no longer fought you.
You see the same thing applied to just about any small buggy , lawnmower, or car.
when the lads find that old diagram that I think Hills posted , maybe it will all make sense
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
20 Apr 2009 11:12pm
Looked up Ackerman steering geometry, thats actually something completely different, but just as important.
you need to read up on King Pin Inclination
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
21 Apr 2009 12:24am
landyacht said...
When Bill finch gave us the steering set up you can see on the PM( Gizmo or hills to find old drawing previously posted) all our steering problems came to an end , because bill had thought about the contact to kingpin angles. IE the steering no longer fought you.


Ahh yes but Mr. Murray has TWO front wheels

I agree it's not ideal but with packaging contraints it's not too bad. If the kingpin is inclined so that the line hits the contact patch then the wheel will go up and down as you move the steering. Useful on a go-kart where you want the inside wheel to go off the ground as you turn (no rear diff) but it makes the steering very heavy...

Take it to the extreme: A billycart with a solid front axle. King pin is a long way from the wheel, and it isn't too bad. If you put the pivot in front of the axle then you get some form of self-centring. You do get some bump steer when you hit a rock (as Mr. Murray already mentioned) but with stub axles that short I don't see it as being a huge problem.
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
21 Apr 2009 11:25am
What also happens when the pivot axis coincides with the tyre patch is the wheel lays over in the direction of the turn. Probably a good thing in most circumstances.
j murray
j murray
SA
947 posts
SA, 947 posts
21 Apr 2009 11:40am
Hi Neb, Mr is far too formal i'm still young at heart and an absolute problem to my kid's they do not want to know one, after what they consider one's use by date has been passed They consider dad to be a bit of a Hey that's life

Cisco.... u moving my way a whisker do you want to do, shearing, on my sheep station when i claim it [}:)] from the Lefroyidus you may be better doing the boundrys, can u still ride a steed Hi...HO...Sliver, Away ..cheers ..joe
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
21 Apr 2009 8:40pm
yes but u simply reverse the kingpin angle on the opposite side. he CAMBer needs to be vertical, wheels vertical and the kingpin angled towards the contact pointand physically as close as pssible to the wheel
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
21 Apr 2009 8:56pm

basically like this.
dont forget that the wagon has 4 short fat wheels at the back widely spaced . that configuration will resist the desire to turn when weight is put on it , so youll need a very accurate steering system up front to overcome it
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
21 Apr 2009 11:17pm
As you turn the wheel, the distance from the axle to the contact patch increases.
Here's an extreme case:




So as you turn the steering, you're jacking up the front (on both wheels). With a heavy load (a couple of hundred kilos) I would imagine that this would make the steering quite heavy...


This doesn't occur with a vertical kingpin.


Meh, it's only half a sheep station, not really worth arguing over
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
22 Apr 2009 3:31am
The heaviness or not of the steering is a result of the amount of "trail" or "caster" that is built into the steering geometry which is set by the rearwards offset of the axle in relation to the king pin axis.

Do the wheels on a Woollies trolley wobble Cheers Cisco
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
22 Apr 2009 6:29am
cisco said...

The heaviness or not of the steering is a result of the amount of "trail" or "caster" that is built into the steering geometry which is set by the rearwards offset of the axle in relation to the king pin axis.


So why is a go-kart steering wheel heavy when you're stationary? Caster doesn't come into it when you're not moving. I think it's because of the jacking effect of an inclined kingpin.

What also happens when the pivot axis coincides with the tyre patch is the wheel lays over in the direction of the turn. Probably a good thing in most circumstances.

This is only true if your kingpin is inclined fore/aft, not in/out. What happens if it's designed as shown by landyacht is that as you turn the steering, the outside wheel leans the wrong way.

Anyway, as Joe has already built and tested this design twice:
it has a sorta direct but light feel

I think it's safe to assume it has a fair chance of working
iand
iand
QLD
243 posts
QLD, 243 posts
22 Apr 2009 10:53am
nebbian said...
So why is a go-kart steering wheel heavy when you're stationary? Caster doesn't come into it when you're not moving. I think it's because of the jacking effect of an inclined kingpin.



Simple-When stationary you have to drag the rubber across the surface -go karts have
a wide tyre so you have to drag parts of the tyre up to a couple of inches
(50mm)
low tyre pressure=heavy steering high tyre pressure= light steering
the camber, caster and toe only have a small effect when stationary.
At speed the drag is minimal and the camber, caster and toe are the main
factors
Try freezing two trays of water and putting them under the front wheels
cisco
cisco
QLD
12365 posts
QLD, 12365 posts
22 Apr 2009 1:08pm
Nebb, steering has to be thought of in terms of what it is doing when in motion rather than when stationary. But you are right about the gokart having a jacking effect when the steering is turned. On my son's off road go kart, one front wheel will always be off the ground unless the steering is straight ahead but i do not think this is due to king pin angle. I think it is due to caster. This go kart of course has nil suspension. I will post a couple of photos of it.

If your car does not have power assisted steering, compare the effort required to turn the steering wheels when stationary to when in motion.

Then go to your local wheel alignment shop and have a look at the turn tables the front wheels sit on while the alignment is being done. Not blocks of ice but the same effect.

Also get under a couple of cars and observe the relative positioning and angular relationships of the components. If your wheel alignment guy can't explain it all, don't worry. My bloke had never heard of the Ackerman steering concept and he is the best in town.

Further, walkaboutjoe's wagon cannot be compared to a go kart as his rear wheels rotate independantly giving the effect of a differential. However like Paul said, because he has tandem wheels on the rear, when turning there will be side scuffing of the rear wheels tending to make the steering heavy.

It will be up to him to decide if the benefit of smoother ride outweighs the effect on the steering.

Have you had a road test yet joe?? If you got it right first time up you are very lucky or very smart. You are quite welcome to claim the latter.
iand
iand
QLD
243 posts
QLD, 243 posts
23 Apr 2009 1:55am
Ackerman steering is basically allowing the inside wheel/rudder in a turn to turn sharper than the outside wheel/rudder as the inside wheel/hull scribes a tighter arc than the outside wheel/hull (critical in sharp cornering) -we were playing with this on paper tigers in the seventies, now the nacra's come out with it as standard equipment, cars have had it as far back as I remember.
nebbian
nebbian
WA
6277 posts
WA, 6277 posts
23 Apr 2009 12:10am
One thing I would be worried about is the torque on the front pivot when one side hits a rock...

Especially fully loaded

Joe, have you considered something like a swing arm arrangement? It wouldn't have to be much, just enough to stop the front axle twisting the mounts off the cart. Maybe even just one side would be enough. Getting it all to still articulate without binding might be tricky though.

Is this the first time you've done your current front tilting suspension arrangement?
Kody
Kody
QLD
190 posts
QLD, 190 posts
23 Apr 2009 11:14am
A few years ago I designed a recumbent trike that I have yet to build. I shelved the project having been drawn away from it by the arrival of a beautiful German Shepherd puppy into the family and then a very serious involvement with another woman called "Sand yacht". ( long loving "sigh" )
The trike was designed with Ackerman steering which was the only way to go for this project. The trike has 16 degrees of camber and 12 degrees castor. A correct Ackerman layout can only be developed by using a CAD program. It can be done with a pencil and a ruler etc. but would take many hours of tedious work to get it exactly right. If Joe wants to incorporate Ackerman steering in his project, I will do the drawings for him, gratis. (IM me Joe if you want to use Ackerman steering). It is vital to get the camber and castor angles correct and have the tyre imprint on the ground to be aligned correctly with the centerline of the kingpin/s. If the alignment is "spot on", bump steering is not potentially, a great problem. If I could upload a "pdf" file to the forum, I could share the drawings of the trike's steering and relevant info with you............ (hint-hint-hint )

Kody
j murray
j murray
SA
947 posts
SA, 947 posts
29 Apr 2009 11:40am
Gidday All, agen, some of my underbelly friends had a bit-o-luck recently, luckly no one was hurt They picked up a bit-o-heavy metal , said it fell off the back of a passing Duck not one "croakey" was injured in this montage. Smuggled from china on the back of a migrating Swan and at great personal risk, now superseded by Mr Timken's preferred tapered roller type Un-used by me, anyone want to make an offer with freight cheers joe.



please note----I.D. 25-26mm, O.D. 50mm, measured with ruler not micrometer, Deep Groove only markings. top grade Chinkalloy
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
29 Apr 2009 7:18pm
Joe... how many have you got? I can see 8 in the pic got any more
j murray
j murray
SA
947 posts
SA, 947 posts
29 Apr 2009 8:37pm
Gidday Gizmo, eight is the package for scavenging/recycling. PM the best contact they are unused but came in my new hubs, only tapped out. ...cheers..joe
P.S. this post is becoming too long and i think iy time to goto page two, how does one accomplish that. I hope to post more construction photos after visiting the build tomorrow, Hope they have done more work....
bazl
bazl
WA
704 posts
WA, 704 posts
30 Apr 2009 3:21pm
j murray said...
P.S. this post is becoming too long and i think iy time to goto page two, how does one accomplish that.


Just keep adding new messages Joe, the page will update itself soon.
j murray
j murray
SA
947 posts
SA, 947 posts
8 May 2009 4:29pm
Thanks for that Bazl........Kody if it don't work, the steering, then i will have to take up your offer, so thanks for now. Ive got to got it on the road for shake down asap, however me thinketh it still a month or more away. My walking season starts hopefully on the first day of spring, thats the aim....cheers,....and thank you ...joe. Note currently my rebuild is way over budget, i really have to get it mobile and live with it for a year or so untill the next lot of twitching/remodeling/updating can be undertaken.
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
9 May 2009 6:19pm
Hi Joe,
Have a look at this for a sail reefing system

www.hobiecat.com/sailing/sail_bravo.html
have a look at the small moving video....

Here is the instruction for the yacht and rig.
http://www.hobie-cat.net/download/manuels/hi_res/bravo_gb.pdf

Good to meet you and see your wagon....cheers
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