Proto No 3....ready to rock!

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LSD
LSD
VIC
763 posts
LSD LSD
VIC, 763 posts
5 Oct 2009 10:47pm
Bnaccas said...

Looks REALLY good Dean!

Why the width over 30"?
My board is 2" longer but just under 29 1/2" and still super stable. Enough that I might
try go a bit narrower next time around, say 29" and slightly thinner. I though you might
try go a bit narrower.


In regards to narrow, Been there done that, the 7'10" below is 27 1/2" less of a versatile board, Not much fun in less than smooth conditions.
My previous boards have been 27" & 28" & no where near as good as the current boards, even in a bit of power..over head waves.
I can make a van load of boards, but I would rather have one good board that is as versatile as possible. I like to get a board really dialed, I find it easer to recognise small design changes in new boards.
The flame is 31"x7'10" it's too wide for my 80kg, the 7'10"x 271/2" is only good in smooth conditions, & lacks small wave performance. The 9' x 27" a bit stiff, no where as loose as the current 30 1/2".
I think what is making the fat boards turn well in small waves is the contrast in mid width to tail width...very curvy, so the turn is not restricted.
The new green flame board I will get to try in the morning at prk, the waves may not be ideal for a proper assesment but I should get an idea what the mods have done.

OG SUP
OG SUP
VIC
3516 posts
VIC, 3516 posts
5 Oct 2009 10:58pm
Hey Cam,

LSD board has done as much work as most boards would do in 5 years laughs.

If you saw th lizards vagina it still looks aweome, sure you can see where it has been repaired but its rock solid from what I have seen.

I would hardly call it trashed.

Phill.


Cam Gillies said...

I'm guessing you're still using SL grade EPS for your new board? What sort of life are you expecting to get out of it? You're last 8'2 looked pretty messed up


LSD
LSD
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763 posts
LSD LSD
VIC, 763 posts
5 Oct 2009 11:13pm
Swanie said...

Hi Dean
Your threads are cheesing me off. Not the fact that the boards look good. Not that you are doing R&D that is causing a good stir. JUST that you live in Vic. Move to SE Qld like the rest of Vic. Great blokes up here who need neighbours like you.

I just a have a neighbour who's friggin dog just keeps barking. Would trade in a heart beat for someone making SUPs at your rate and price.


Sorry to cheese you off Swanie.....Hmmm...What I can do for you guys is drop in on the way past next winter with a van load of protos & you & your mates can try them see if there your thing. May even have a few cheapy's...a few hundred bucks?
Cheers
Dean
DavidJohn
DavidJohn
VIC
17570 posts
VIC, 17570 posts
5 Oct 2009 11:32pm
I'm hoping Dean will bring his boys (and boards) to the Mambo this year.

Dean might even find himself winning King Mambo from what I've heard of his windsurfing/kite surfing skills.

DJ
Swanie
Swanie
QLD
1372 posts
QLD, 1372 posts
5 Oct 2009 10:36pm
Hey Dean
We will take you up on that. Send us a message when you are coming up this way. I am sure a crew would love to come for a surf. There is a lot of interest in what you are doing. Dibs on half the van

Cheers
Swanie
Cam Gillies
Cam Gillies
SA
216 posts
SA, 216 posts
5 Oct 2009 11:19pm
Bit of a worry when rock solid has to be repaired, I'm only going off the pics and comments from dean himself, there is no denying that the board is a bit knocked around. Maybe messed up was a bit over the top? Good to hear everyone is loving Deans boards, love the way everyone defends them flat out like they on 'team snow', don't really care about all that, I was more interested in Deans thoughts on whether using SL grade EPS was a long term thing or whether you need to be handy at board repairs if you are going to build boards from it.
Cam

OG SUP said...

Hey Cam,

LSD board has done as much work as most boards would do in 5 years laughs.

If you saw th lizards vagina it still looks aweome, sure you can see where it has been repaired but its rock solid from what I have seen.

I would hardly call it trashed.

Phill.


Cam Gillies said...

I'm guessing you're still using SL grade EPS for your new board? What sort of life are you expecting to get out of it? You're last 8'2 looked pretty messed up





JonathanC
JonathanC
VIC
1024 posts
VIC, 1024 posts
6 Oct 2009 10:07am
"Bit of a worry" for whom??? I'm thinking it's not Deans board that is a bit of a worry...

Geese Cam, lump of frozen water sank the Titanic. Run anything into a rock and it will need repairing. Foam holds the glass on the top and bottom of the board apart - it gives very little strength whether it's SL or H.
Cam Gillies
Cam Gillies
SA
216 posts
SA, 216 posts
6 Oct 2009 10:33am
Obviously I'm no expert on board construction.... but it's a big call to say there's no strength difference between SL or H grade EPS? Maybe someone who is an expert on it can shed some light! I'm nearly finished my next board using M grade EPS so I will be interested to see for myself how it holds up compared to H grade, I'm not worried..........

JonathanC said...

"Bit of a worry" for whom??? I'm thinking it's not Deans board that is a bit of a worry...

Geese Cam, lump of frozen water sank the Titanic. Run anything into a rock and it will need repairing. Foam holds the glass on the top and bottom of the board apart - it gives very little strength whether it's SL or H.


Bnaccas
Bnaccas
VIC
1722 posts
VIC, 1722 posts
6 Oct 2009 11:27am
Cam Gillies said...

Obviously I'm no expert on board construction.... but it's a big call to say there's no strength difference between SL or H grade EPS? Maybe someone who is an expert on it can shed some light! I'm nearly finished my next board using M grade EPS so I will be interested to see for myself how it holds up compared to H grade, I'm not worried..........



All good Cam, I used "H" grade and it seems fine although my board hasn't come in as light as Dean's. But to be honest at Foamex I had a really close look at SL, M and H grade foams. They all seemed to dint as easy as each other, the density and size of the balls was very close if not the same and weight marginal.

The next blanks I order will definately be M or SL rather than H. Like Jonathan said the foam is just there to hold the top and bottom glass apart.

Make sure you post some pix of your new board when finished
goatman
goatman
NSW
2151 posts
NSW, 2151 posts
6 Oct 2009 11:52am
Bnaccas said...

Cam Gillies said...

Obviously I'm no expert on board construction.... but it's a big call to say there's no strength difference between SL or H grade EPS? Maybe someone who is an expert on it can shed some light! I'm nearly finished my next board using M grade EPS so I will be interested to see for myself how it holds up compared to H grade, I'm not worried..........



All good Cam, I used "H" grade and it seems fine although my board hasn't come in as light as Dean's. But to be honest at Foamex I had a really close look at SL, M and H grade foams. They all seemed to dint as easy as each other, the density and size of the balls was very close if not the same and weight marginal.

The next blanks I order will definately be M or SL rather than H. Like Jonathan said the foam is just there to hold the top and bottom glass apart.

Make sure you post some pix of your new board when finished


I'm not an 'expert' but made epoxy goats for 15 years and M grade is definately the best strength/weight combo IMHO. You don't need the heavier grade for strength, wack some more layers on instead.

Hey LSD, nice looking board. Those boards definately go well in the waves you guys ride down there, from watching the vids.
LSD
LSD
VIC
763 posts
LSD LSD
VIC, 763 posts
6 Oct 2009 12:07pm
Thanks Goatman
boarder paul
boarder paul
1952 posts
1952 posts
6 Oct 2009 9:10am
Urgent email for lsd....
Jon E B
Jon E B
71 posts
71 posts
6 Oct 2009 9:24am
A soccer ball wears out faster than a bowling ball...

LSD - I want one with a tri-fin setup (even though I know you like single-fin)!

BP - Visit LSD
boarder paul
boarder paul
1952 posts
1952 posts
6 Oct 2009 9:27am
Im in nz
LSD
LSD
VIC
763 posts
LSD LSD
VIC, 763 posts
6 Oct 2009 12:32pm
Cam,
You can become an expert in eps, just ask for samples of the grades & laminate then test...its not god dam rocket science mate!
You rang me some months ago & I gave you all the answers to the questions you are now asking....obviously you have forgoten.
All eps grades will dint at some point, and for that matter what foams won't....under a single skin?
The 16' flat water board dinted first time out with 40kg kids running all aver it, & it has glass/ carbon single skins on M grade. The area that did not dint, the standing area, has 6oz glass, 1.5mm wood, 6oz glass sandwich...thats the only way to stop foot compression dints, a sandwich of some structural material, wood or pvc...YOU did the cut & shut...did you not notice the pvc core in the jp?(& the eps in sailboards is far lighter than SL)
All eps grades are structuraly very weak look at the spec's you have a computer.
You need to find the facts for your self instead of asking others.
Banaccas board has a pad on the deck, pads will spread the point load for a while, but have a close look after a few hours, the M eps will have dinted under the pad.
Why is eps used?.....its the lightest/cheapest foam available, you can use harder grade eps, but it will still dint in time even under heavy single skin glass.
I want easy to make boards that are light, if I use denser grade I add weight for what gain...NONE! The eps will still dint & I have a heaver board.

Now that board I posted a condition on, I have never called "rock solid" If you have been reading my posts you would remember me saying I was making the proto's was weak as I dare to find the areas needing more strength. That board has not one crack in it from normal use, and for that matter no dints other than 2 foot dints.
The major damage to the board was a high speed to dead stop on a reef, after landing face first, I tunrned the board over gave the fin a push....still solid, & kept surfing for 3 days before I noticed the board a a fine crease in the deck 600mm from the tail.
A mate bagged me yesteday when I showed him the green flame board, He makes real nice laminated balsa wood boards, very strong...his comment was, huh.....how long is that thing going to last.....3 months? Well these light things are still going well at 7 months even been used as a kite board. If you ask OGSUP nicely he may even upload a shot.
JonathanC
JonathanC
VIC
1024 posts
VIC, 1024 posts
6 Oct 2009 12:38pm
Just to try to put a little science into the foam thing.

The Foamex EPS foams have the following characteristics -

SL M H
Compressive Strength (kPa) 70 105 135
Cross Breaking Strength (kPa) 135 260
Density (approx) (kg/m cubed) 12 30
lb/foot cubed 1 2

So it looks like the H is twice as strong as the SL and twice as heavy, it is but it is still so weak that it doesn't help your board survive rocks at all.

Lets try to put that into something that makes sense, 1 kPa = 0.145 psi pounds per square inch, so the H foam can withstand about 20 pounds per square inch. Press it with your thumb ( less than half a square inch?) with a force of 3 or 4kg and it dents, all of these foams are so soft that you only have to look sideways at them and they dent. The softest Western Red Cedar (which is stupid soft) has a compressive strength of 29 mpa or 4200 psi, that's 200 times the compressive strength of H grade foam!

The foam gives the board almost no effective strength, it simply creates space between the layers of glass on the top and bottom of the board. This forms a beam where the glass layers can do what they do best - resist tension or pulling.

Fibreglass or even carbon isn't very good at compression, that is why boards buckle. When a board flexes with your weight on it the top surface goes into compression and the bottom surface goes into tension. The foam just goes along for the ride with way more ability to compress and extend than the glass, in fact in the middle (the neutral axis) it doesn't do anything, just bends a little. You intuitively know that - but to prove it just pick up a slab of 100mm thick eps foam, it bends like a banana.

The reason you can get away with one layer on the bottom of the board is that even that one layer of glass is very very strong in tension, you need the two on top to try to resist compressing or buckling. The one layer or even two layers aren't very strong in compression which simply means that you can ding it easily. To get ding strength you need composite layers like glass-divinycell-glass to make a mini beam on the surface on the board.

Hollow boards work fine, they just require more complex manufacturing techniques. The density of the foam is all about striking a balance between light weight and having something that is actually strong and rigid enough to work with.

People put stringers in EPS Epoxy boards to actually help them maintain the shape of the blank while they are making the board (unless they don't understand that a stringer actually adds virtually no strength compared to the fibreglass/epoxy skin!)

Hope that makes some sense!
JonathanC
JonathanC
VIC
1024 posts
VIC, 1024 posts
6 Oct 2009 12:55pm
Sorry my little foam comparison table got mucked up. Here it is again.


LSD
LSD
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763 posts
LSD LSD
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6 Oct 2009 12:56pm
Hey ...thanks for doing the home work Jonathan...with a bit of luck the turkey brains have a better idea how weak eps is
STNDUP
STNDUP
VIC
248 posts
VIC, 248 posts
6 Oct 2009 1:06pm
Jonathon, thanks for having put that bit of knowledge onto paper! Even though I have a civil engineering degree from a previous life, your numbers and explanation have certainly "cleared up the mud" for me.

Cheers,
Ronnie


also, odd that the "H" is actually 2.5 times denser than the "L", but only has twice the "compressive strength".

Revvin
Revvin
VIC
299 posts
VIC, 299 posts
6 Oct 2009 1:15pm
JonathanC said...


The foam gives the board almost no effective strength, it simply creates space between the layers of glass on the top and bottom of the board. This forms a beam where the glass layers can do what they do best - resist tension or pulling.



I saw this website in a post on the surfing forum

http://www.sheldrake.net/cardboards/index.xhtml

The cores are only a matrix of cardboard, with my non-existent knowledge in surfboard building I wondered about the strength, but this comment clears it up for me.
Scotty Mac
Scotty Mac
SA
2060 posts
SA, 2060 posts
6 Oct 2009 12:46pm
LSD,
How did you weight comparison trial go?

gobble gobble
LSD
LSD
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763 posts
LSD LSD
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6 Oct 2009 1:19pm
Green flame board was tried in 2' wind swell & windy 15 to 20knt side off conditions.
I thought the tail may have been a bit thin when I shaped it, making the board a little pitch unstable, but it was fine.
The tail thinness, I think has improved the directional stability when paddling. I tend to stand on these small boards with the tail submerged, now with this smaller volume tail, I stand further forward to achieve the board trim I like, my feet being further away from the fin the board yaws a tad less...didnt antisipate that one!
The overall stability is very similar to the last board, important to maintain for the rough days like today.
In Surfing, the turns were more fluent & continuous, linking manuvers seemed to happen with ease.
The increased concave under the nose has added more lift/support when standing on it, & speed feels similar.
So alls good a slightly improved board. Looks like a windy onshore week so not much chance a finding any real waves to explore the board



LSD
LSD
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763 posts
LSD LSD
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6 Oct 2009 1:22pm
Scotty Mac said...

LSD,
How did you weight comparison trial go?

gobble gobble


What?
Scotty Mac
Scotty Mac
SA
2060 posts
SA, 2060 posts
6 Oct 2009 12:55pm
If you had two similar boards, one at 6 kg and one at 8kg, take them surfing and work out if you can actually notice the difference on the water, not on the beach.
LSD
LSD
VIC
763 posts
LSD LSD
VIC, 763 posts
6 Oct 2009 1:42pm
Scotty Mac said...

If you had two similar boards, one at 6 kg and one at 8kg, take them surfing and work out if you can actually notice the difference on the water, not on the beach.


Yes in small waves where turns are snappy, the 35% decrease in swing weight is easily noticed. But if riding a larger waves carving & drawing out turns no, not as noticible, until a vertical reo or such is done where a fast snappy change of direction is needed.
Cheers
Dean.
Scotty Mac
Scotty Mac
SA
2060 posts
SA, 2060 posts
6 Oct 2009 1:19pm
35% is across the whole board, not all on the nose.........
LSD
LSD
VIC
763 posts
LSD LSD
VIC, 763 posts
6 Oct 2009 2:02pm
Scotty Mac said...

35% is across the whole board, not all on the nose.........


Yeah...your right.
But then the 82 I repared the tail on gained weight in the tail only, its noticible?
Scotty Mac
Scotty Mac
SA
2060 posts
SA, 2060 posts
6 Oct 2009 1:40pm
You had to put a 2kg repair on the tail?
Cam Gillies
Cam Gillies
SA
216 posts
SA, 216 posts
6 Oct 2009 1:44pm
Dean,
Yeh the JP did have a lighter foam blank, also had a better construction, you gotta compare apples with apples!
I also never called your board rock solid, words from Phil. When I spoke to you on the phone you hadn't had much use out of your 8'2 yet, this is why I was asking how it had survived, memory isn't that bad yet mate! Sometimes the besty way to find the facts is to ask someone else.

LSD said...

Cam,
You can become an expert in eps, just ask for samples of the grades & laminate then test...its not god dam rocket science mate!
You rang me some months ago & I gave you all the answers to the questions you are now asking....obviously you have forgoten.
All eps grades will dint at some point, and for that matter what foams won't....under a single skin?
The 16' flat water board dinted first time out with 40kg kids running all aver it, & it has glass/ carbon single skins on M grade. The area that did not dint, the standing area, has 6oz glass, 1.5mm wood, 6oz glass sandwich...thats the only way to stop foot compression dints, a sandwich of some structural material, wood or pvc...YOU did the cut & shut...did you not notice the pvc core in the jp?(& the eps in sailboards is far lighter than SL)
All eps grades are structuraly very weak look at the spec's you have a computer.
You need to find the facts for your self instead of asking others.
Banaccas board has a pad on the deck, pads will spread the point load for a while, but have a close look after a few hours, the M eps will have dinted under the pad.
Why is eps used?.....its the lightest/cheapest foam available, you can use harder grade eps, but it will still dint in time even under heavy single skin glass.
I want easy to make boards that are light, if I use denser grade I add weight for what gain...NONE! The eps will still dint & I have a heaver board.

Now that board I posted a condition on, I have never called "rock solid" If you have been reading my posts you would remember me saying I was making the proto's was weak as I dare to find the areas needing more strength. That board has not one crack in it from normal use, and for that matter no dints other than 2 foot dints.
The major damage to the board was a high speed to dead stop on a reef, after landing face first, I tunrned the board over gave the fin a push....still solid, & kept surfing for 3 days before I noticed the board a a fine crease in the deck 600mm from the tail.
A mate bagged me yesteday when I showed him the green flame board, He makes real nice laminated balsa wood boards, very strong...his comment was, huh.....how long is that thing going to last.....3 months? Well these light things are still going well at 7 months even been used as a kite board. If you ask OGSUP nicely he may even upload a shot.


boarder paul
boarder paul
1952 posts
1952 posts
6 Oct 2009 11:23am
LSD was so good to send me dimentions for a custom, But sad to say shapers here are to scared to do it.

To big/ To much hassel/ No blanks wide enough/ Bay not larg enough

My god, What the hell is wrong with the world
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