looking to build basic land yatch

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Globetrotter
Globetrotter
74 posts
74 posts
2 Apr 2010 11:01am
I have an old windsurfer mast & sail. Thought about building a land yacht. Looking for a basic design. The easier the better!!!
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
2 Apr 2010 2:11pm
Welcome to the forum....
have a read of this thread then ask as many questions as you like, the group of people love to help and assist in any way they can.
If you have a sailboard mast and sail your half way there.

www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=33825
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
2 Apr 2010 4:07pm
G'day Globetrotter, welcome to the forums. Just had a look around and found you some more links to llok at, not all but enough to interest you for at least 15mins

Nearly everyone makes changes to the original plans, most small and they work out. Stuff such as the structural design I'd recommend staying to the plan though-its taken lots of work to figure out whats too weak or too heavy Listed below are a few examples of mini's built from the design that Gizmo linked to. Have fun!



Cisco's Mini yacht (completed)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=48684
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=51426

Lachlan's current mini yacht project (build in progress)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=61292

Lachlans's first mini yacht (completed)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=54902

Cameronc's mini project for school (unknown status)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=49121&whichpage=1

Gizmo's mini yacht (build in progress)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=52571

SN's mini yacht (complete)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=52156

iand mini yacht build-two of! (complete)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=42447

Low ground clearance mini (complete)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=43143

Agro's mini yacht (unknown)
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=40903
sn
sn
WA
2775 posts
sn sn
WA, 2775 posts
2 Apr 2010 1:53pm
hi globetrotter,

whereabouts are you- even though the lefroy mini plans are pretty simple to follow, it will be a lot of help to you if you can get a look at a completed landyacht.

if you are in Perth- I have some extra bits and pieces you can scrounge too.

drill steel for main chassis tube, urethane bushes for steering head etc.

all the best,

stephen.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
3 Apr 2010 8:34pm
lachy, how about adding hiko, clemco,vic, and the pommy fella with the lovely laminated ply seats, the great yankee dirt boat fleet with teepee
gday globetrotter, welcome to the fun
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
4 Apr 2010 12:09am
Just trying to keep it limited to the mini designs that follow the Lefroy mini design closely mate. Nothing against them.

Here's a link to the Hiko creation
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=50609&SearchTerms=stitch,n,glue
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
3 Apr 2010 9:17pm
sorry I forgot you were a dedicated "T" man
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
5 Apr 2010 12:49am
Yes, hopefully one day I'll graduate to cutting angles other than 90 and 45 degrees.

EDIT: Actually I can do 10 degrees as well apparently
Hiko
Hiko
1229 posts
1229 posts
5 Apr 2010 6:27am
Hi GT The LLF mini was designed just for you !
Stick with the plan cant go wrong Added bonus .... good performer
Good luck Hiko
Globetrotter
Globetrotter
74 posts
74 posts
5 Apr 2010 7:20pm
wow thanks everyone i will look through the links you allsent me. I am in melb but thanks for the offer in wa. I will keep you up to date with how i am going.
ps this is a great forum
cheers
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
5 Apr 2010 7:40pm
get in touch with Lachlan a have a test sail hes busting to shw off
Globetrotter
Globetrotter
74 posts
74 posts
5 Apr 2010 10:05pm
Where in vic would i be able to use my landyatch & what type of budget do you think i will need? I am hoping to start in the next month!!! Also i only have an arc welder, it 15amps, will this be sufficient.
Thanks again
ps lachlan if you do want to show off it would be great
Clemco
Clemco
430 posts
430 posts
6 Apr 2010 8:21am
lachlan3556 said...

Just trying to keep it limited to the mini designs that follow the Lefroy mini design closely mate. Nothing against them.

Here's a link to the Hiko creation
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=50609&SearchTerms=stitch,n,glue


Is not my mini design a "genuine" LLF Mini?
lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
6 Apr 2010 10:45am
No worries from me Gt (lazy fingers), after you've had enough reading time feel free to send me a message and we'll go from there. Where in Melb are you located? Im actually building a second Lefroy mini yacht at the moment, currently waiting to get some more fibreglass stuff but hopefully I'll be back into it soon.

I only use an arc welder to build my yachts and Im guessing 15A will be fine as its pretty thin steel (~2.5mm) we're using. As for cost a set of Fallshaw wheels (good quality, strong and I guarentee they're better than most imported wheels) sets me back $45 per wheel (rim, tube, tyre), and $4 for sloppy bearings (worked well so far) or $10-15 for precision bearings. Another option is to use 20mm bearings and a bush for the rim to suit (Paul aka Landyacht swears by these). I dont use them as Im lazy and just use 1" shaft for the headstem and axles, as thats what I've salvaged from the local seconds yard (along with some seamless tube that sleeves this perfect ). I brought full lengths of steel in the sizes required for the mini and I think it worked out at $15 per yacht, this doesn't include the 60mm gal signpost/fencepost tube which is easy to find (I like the local salvage yard).

As for the seat you can spend as little or much as you like, I think mine ran at about $20 for ply, $50 (guessing) for fibreglass. Add $20 for bolts, welding rods, bandaids and other bits, and thats the bottom half of the mini yacht nearly done.

The mast and sail are the biggest challenges for me personally, you may have better luck being in Melb. There is a thread here on sail making....somewhere, cant find it for the moment. But you need a sailboard or windsurfer rig (6 or more m2 ??) and a few extra blocks.

In other words cost is very much up to the scavenging ability of the builder


lachlan3556
lachlan3556
VIC
1066 posts
VIC, 1066 posts
6 Apr 2010 5:41pm
Clemco said...

Is not my mini design a "genuine" LLF Mini?


100% agree that yours is definitely an awesome mini class yacht, just not a lake Lefroy mini explorer. I think you would agree that building yours is a little more involved than the yachts in the above lists I mean there's fancy space age materials in yours aka alluminium, and a funny looking contorted frame design
Clemco
Clemco
430 posts
430 posts
6 Apr 2010 6:30pm
You are are correct Lachlan. I pass on rule 1a and 1b, but not yet on rule 2.
To me it is a "basic landyacht", but perhaps not to others. I am not a skilled engineer but I learnt how to do it with the help from this forum. There are others that may be great engineers but just need a plan. I am happy to contribute my skills in that direction.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
6 Apr 2010 8:19pm
clemco,I think the minor confusion is the name "Explorer" which is the name we christened the T chassis that was built online.
Youve certainly earned your sail logo and "injuneerin' digree"
Globetrotter
Globetrotter
74 posts
74 posts
7 Apr 2010 6:17pm
lachlan3556 thanks for your advice, cannot believe so cheap. Going to go this weekend to get metal to start. im not sure exactly what to get so any advice would be great. I will be building from landyatchs design. I would prefer to over buy than run out off materials. I had originally budgeted around $500 so i should be quids in. Any advice on wheels would be great, will bunnings sell the wheels or is there somewhere that is more specialised. I have an oringinal windsurfer mast & sail but should have access to other newer sails & masts if necessary.(neighbour does rubbish removal in local area the stuff people throw out is unbelievable. I am putting in an order for sails & masts)
I am in the caulfield area of Melbourne. do you know where i can sail in or around melb, if not i may have to travel. I have noticed blokarts & kites being used at elwood, what sort of space is required to sail these eg is a footy oval too small?

Ps please be patient with me, i worry about everything until i get started then it usually makes sense!!!
pps does the tube for the mast sit at 90deg angle to the mainframe? pics look like a slight angle towards the rear. & will i need any bushes for steering ?

Thanks again
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
7 Apr 2010 8:10pm
The mast angle is 10 Degrees it actually not mentioned in the plans but it is often talked about in the building thread.
The wheels are made by "Fallshaw" actually a Melbourne company, many many tests have been done on wheels over the years, dont waste your money on just any wheels........ use fallshaw of the size mentioned in the thread.
Globetrotter
Globetrotter
74 posts
74 posts
7 Apr 2010 6:41pm
also can i make it out of square box steel & use the round just for the steering as i am more confident in welding square.
Globetrotter
Globetrotter
74 posts
74 posts
7 Apr 2010 6:47pm
thanks gizmo for the reply so quickly. Wheels now sorted!!! By the the begining of next week i plan to have everything purchased to start the build, i will keep all informed of progress!!!
Gizmo
Gizmo
SA
2865 posts
SA, 2865 posts
7 Apr 2010 8:20pm
It needs round tube for the main spine as there is a lot of twisting on this tube and round is much better for torsional twisting.... There is only 1 joint that is a bit tricky (the mast step) all the rest of the welds are simple, you would gain nothing by going with square tube.
sn
sn
WA
2775 posts
sn sn
WA, 2775 posts
7 Apr 2010 9:03pm
somewhere on the forum is a template that I made up, which you wrap around your mast step tube, and then you just cut on the line.

minor trimming/ filing might be needed.

if you cant find a set of terrain tamer urethane bushes, send me a postal address and as soon as I get back to perth I will send you a set.
Hiko
Hiko
1229 posts
1229 posts
8 Apr 2010 5:42am
HI GT
For me the trickiest part was not the mast step but the steering head
Having done a bit of welding of tubes in the past I just went ahead and welded the smaller diameter tube to the chassis at 30 degrees and then when I came to sorting out the forks geometry I ended up with the forks rising up to the wheel
more than I would have liked in order to get the chassis level and the steering angle over the wheel centre [ the important bit]
I have since largely corrected this but it pays to lay it all out on a board or paper
to see how it all comes together first ! Offsetting the smaller tube upwards as
some others have done is better in my opinion
Learn from others mistakes !
Cheers Hiko
Globetrotter
Globetrotter
74 posts
74 posts
8 Apr 2010 4:45pm
Thanks guys, looks like I will just have to give round welding a go!!!!! Thanks for your kind offer sn. With the template i think the mast weld looks a piece of cake!!! I am off to the metal yard tomorrow. So i will have a million questions come monday. Thanks again everyone for your input as it is invaluable. This forum is awesome!
Globetrotter
Globetrotter
74 posts
74 posts
8 Apr 2010 10:48pm
looking all over net looking for square nylon for bushes. Can anyone tell me where i can get this. sn i assume the terrain tamer bushes are for round tube & i was thinking of going the square option as it looks easier to align.
landyacht
landyacht
WA
5921 posts
WA, 5921 posts
11 Apr 2010 6:34pm
the square bushes were machined on a CNC router for that particular job. the mini build had an alternative set up using 2 washers. sn was able to find some round polyeurathane bushes to suit the job that were an off the shelf item. always a handy thing to discover
sn
sn
WA
2775 posts
sn sn
WA, 2775 posts
11 Apr 2010 7:06pm
there are 2 different terrain tamer bushes that can be used- external dimensions are the same- but the internal bore is different, these bushes were a push-in fit to heavy walled steel tube.

terrain tamer is an aftermarket brand of urethane bushes for 4wd vehicles- available at many 4wd shops and automotive parts suppliers.

fallshaw also have nylon bushes of different internal dimensions- and they fit into standard size exhaust tube, unfortunatly though, fallshaw do not have part numbers for these bushes- so its a case of visiting the fallshaw shop with your steering shaft or vernier to find which ones you need.

(or do what I did and get a couple of each since they were dirt cheap anyway)

allways pays to have spares or samples around!

I dont have the dimensions handy at the moment- but they are on one of the "dangerous goods" threads on this forum
Globetrotter
Globetrotter
74 posts
74 posts
11 Apr 2010 11:24pm
Started cutting out parts yesterday. Going very well, much better than expected. Everything is starting to make sense. Total cost for all metal $57 & I can nearly make a second with the excess. I have decided to go round for the steering as the bushes will be much easier to source. What is the benefits of the bushes opposed to the just using washers? Also i am a bit confused about how the front wheel going on axel the instructions mentioned spot welding front of axil then filing for bearing to be seated? maybe when i get the wheels it will make sense!!!
I will post some pics if all turns out well
cheers
gt
sn
sn
WA
2775 posts
sn sn
WA, 2775 posts
12 Apr 2010 9:04pm
using urethane bushes will help soak up some of the vibration and rattles in the steering which means less stress on the yacht (and you) when you go over rough stuff.

the steel washers are easier to source- but will be a bit harsher than running urethane or nylon bushes

I have a spare set of each size of the terrain tamer bushes if you need them- just need a postal address to send them to, and they will be on the way.

I am not sure- but I might have a set of nylon bushes too- cant remember which size bore though.
Globetrotter
Globetrotter
74 posts
74 posts
13 Apr 2010 6:45pm
Thanks sn i will contact you by mail
i have not had the chance to sail one of these beasts so i was wondering how much space is needed to sail.footy oval? couple of acres or more? also do they tip very often & should i wear protective body gear?(should have thought about this before starting to build lol) I have been told of some nasty crashes but the source is unreliable as they could only talk about the negatives & never actually sailed. Im sure when im finished they will line up for a turn, only to tell me they could have done it better?
also lachlan Any chance of a close up of the front wheel assemble? Finally i was wondering if a 32mm or 16mm aluminium extrusion for roller blinds would make good boom. i could rivet the pulleys on
cheers
gt
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