Try to ignore the attachment of the axles though. Diablo still has 1" threaded rod axles which are not on the same axis of the extension tube. It has not been very successful so I am going to try what Kody suggested in this thread
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=49335Re the gal water pipe for axles and steer shaft. It is for the reasons that SN stated however I need to correct what I said a little.
For the steer shaft, if 1" nominal gal water pipe should be used and if the fork head is 35mm RHS it should be possible to have nylon fork head bearings. If the fork head is of 30mm RHS the 1" pipe is a neat fit but the head will need washers welded on top and bottom. Look in here for details.
www.seabreeze.com.au/forums/topic.asp?TOPIC_ID=48684Gal water pipe of a nominal size varies in size by wall thickness. This changes the exact ID and OD of the pipe. I used the water pipe because I was able to find just the right size in which I could insert a handle bar clamp from a bicycle. This saved me a lot of fiddly fabrication. That size was also a neat fit in the 30mm RHS.
I suggested the 20mm water pipe for the axles for the reasons SN stated, however I am not sure that such a size exists. If it does you need to make sure your 6204 bearing is a neat fit on it. If the water pipe is not suitable you can try steel electrical conduit. If THAT does not work you will have to go to solid shaft, bolts or threaded rod.
If that lot has not confused you I can try rewriting it in Chinese.

Cheers Cisco